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2007 KIA Optima 2.7L Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Optima Year: 2007 Engine: 2.7L V6 DOHC MPI Codes Engine Code: G6BA Chassis Code: MS 👋 Introduction Market Position Segment: Mid-size sedan Positioning...
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Type: Car
Vendor:
Sku: 561748
2007 KIA Optima 2.7L Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Optima
Year:
2007
Engine:
2.7L V6 DOHC MPI
Codes
Engine Code:
G6BA
Chassis Code:
MS
👋 Introduction
Market Position
Segment:
Mid-size sedan
Positioning Statement:
The 2007 Kia Optima (MS platform) offered a compelling value proposition with European-inspired styling and a comfortable ride, competing against established players like the Toyota Camry, Honda Accord, and Ford Fusion.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chevrolet Malibu.
Key Features
Design:
Sporty and refined exterior styling, influenced by European design trends of the mid-2000s.
Interior:
Spacious cabin, quality materials for its class, comfortable seating, user-friendly dashboard layout.
Powertrain Options:
Available in 2.4L 4-cylinder and the featured 2.7L V6 engine.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for the 2007 Kia Optima 2.7L.
Page Count
Page Count:
Estimated 2000+ pages (typical for this era and scope)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing.
Engine Performance:
Fuel injection, ignition system, emission control, cooling system, lubrication system, intake and exhaust.
Transmission:
Automatic transmission (Tiptronic) service, overhaul, troubleshooting, fluid specifications, torque converter.
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differentials.
Brakes:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, hydraulic system, parking brake.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications.
Steering:
Power steering system, rack and pinion, steering column, steering wheel, alignment.
Electrical System:
Battery, alternator, starter, wiring diagrams, fuse box locations, relays, lighting system.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, glass, bumpers, frame structure.
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, evaporator, blower motor.
Safety Systems:
Airbag system, seat belts, SRS module, pre-tensioners.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, installation, and repair of all major vehicle systems.
Overhaul:
Detailed instructions for engine and transmission overhauls, including component specifications and tolerances.
Diagnostics:
Engine performance diagnostics, ABS/TCS diagnostics, HVAC diagnostics, electrical system diagnostics.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits, including connector pinouts.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.
Specifications:
Torque specifications, clearances, measurements, tolerances for all components.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing detailed diagrams and schematics.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, 24-valve, DOHC MPI
Displacement:
2656 cc (2.7 Liters)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
185 hp @ 6000 rpm (SAE Net)
Torque:
175 lb-ft @ 4500 rpm (SAE Net)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Engine Management
ECU Type:
Siemens (typically)
Emissions Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control).
Cooling System
Coolant Type:
Propylene glycol-based coolant (e.g., Kia Genuine Part # 00100-00203 or equivalent)
Lubrication System
Oil Type:
API SM or ILSAC GF-4, SAE 5W-30
Oil Capacity:
4.7 Liters (5.0 US Quarts) with filter
Oil Filter Part Number:
Kia: 26300-35056 (or equivalent)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (F5A51/A5HF1 Tiptronic)
Optional
Transmission Options:
N/A for 2.7L model, 5-speed Manual was available on 2.4L model.
Features
Gear Ratios:
1st: 3.54, 2nd: 2.27, 3rd: 1.48, 4th: 1.00, 5th: 0.75, Reverse: 2.55
Final Drive Ratio:
3.509
Fluid Specifications
Transmission Fluid Type:
Kia ATF-SP III (or equivalent Mercon V compatible fluid)
Transmission Fluid Capacity:
Approximately 8.6 Liters (9.1 US Quarts) for overhaul fill
📐 Dimensions
Exterior
Length:
4800 mm (189.0 in)
Width:
1795 mm (70.7 in)
Height:
1450 mm (57.1 in)
Wheelbase:
2700 mm (106.3 in)
Front Track:
1560 mm (61.4 in)
Rear Track:
1550 mm (61.0 in)
Weights
Curb Weight:
1550 kg (3417 lbs) approx.
Gross Vehicle Weight Rating:
2050 kg (4519 lbs) approx.
Towing Capacity:
Not specified for this model in North America.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver), 4-Star (Passenger)
IIHS Side Impact:
Good (for vehicles with side airbags, if equipped)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brake-force Distribution)
Traction Control:
Optional on some trims
Passive Features
Airbags:
Front airbags standard, optional side airbags and curtain airbags.
Seat Belts:
3-point active seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional Infinity audio system available on higher trims.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Aux Input:
Optional aux input jack on premium audio systems.
🔧 Maintenance
Service Intervals
Oil And Filter:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Air Cleaner Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) using Iridium-tipped plugs.
Transmission Fluid:
Inspect every 15,000 miles (24,000 km), change every 60,000 miles (96,000 km) (normal) or 45,000 miles (72,000 km) (severe).
Coolant:
Replace every 100,000 miles (160,000 km) or 10 years, then every 50,000 miles (80,000 km) or 5 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 3 (or DOT 4 compatible)
Power Steering Fluid:
Dexron III (or equivalent) Automatic Transmission Fluid (ATF)
Known Issues
Engine:
Occasional reports of oil consumption in higher mileage V6 engines; check for oil leaks at valve cover gaskets.
Transmission:
Some units may exhibit harsh shifting or delayed engagement; proper fluid level and condition are critical. Torque converter issues have been reported.
Suspension:
Front strut mounts and sway bar links can wear, leading to clunking noises.
Electrical:
Window regulator failures are not uncommon; check fuses and relays for HVAC and power accessories.
Exhaust:
Catalytic converter failures or O2 sensor issues can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Philosophy:
Known for offering value and features at competitive price points, with increasing focus on design and quality.
Model Evolution
First Generation:
2001-2006 (model code GE)
Second Generation:
2007-2010 (model code MS), represented by this manual.
Design Influences:
Penned by Peter Schreyer, who later led the brand's design renaissance. Influenced by European automotive aesthetics.
Production
Manufacturing Locations:
Hwasung, South Korea
🏆 Awards & Recognition
Recognitions
Initial Quality:
While specific awards for the 2007 model year are scarce, Kia as a brand began to gain recognition for improved initial quality and value in the mid-2000s.
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