🏷️ Basic Information

Make:

Kia

Model:

Rio

Year:

2007

Generation:

JB

Platform Code:

JB

👋 Introduction

Segment:

Subcompact car, positioned as an affordable and fuel-efficient urban vehicle.

Target Audience:

First-time car buyers, budget-conscious consumers, small families, urban commuters.

Key Competitors:

Honda Fit, Toyota Yaris, Nissan Versa, Ford Fiesta, Chevrolet Aveo.

Value Proposition:

Emphasis on affordability, practicality, and a decent feature set for its price point. Updated styling and improved refinement over previous generations.

Design Philosophy:

Kia's design language was evolving, with the Rio aiming for a more modern and European-influenced aesthetic.

📋 Manual Details

Primary Coverage:

North America

Market Variants Covered:

USDM, Canadian Domestic Market (CDM)

Estimated Page Count:

Estimated 1500+ pages (typical for a full factory service manual)

Type:

Factory Service and Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system (belt/chain), engine performance diagnostics.

Engine Electrical:

Ignition system, starting system, charging system, fuel injection control, sensors (MAP, MAF, O2, coolant temp, crank/cam position), ECU operation and diagnostics.

Transmission Manual:

Clutch system, gearshift linkage, transmission overhaul, gear ratios, bearing and seal replacement, lubrication.

Transmission Automatic:

Automatic transmission overhaul, torque converter, hydraulic control system, electronic control unit (TCU), shift solenoids, fluid service, diagnostics.

Drivetrain:

Front-wheel drive axle shafts (CV joints), differential, drive shafts, wheel bearings, hubs.

Brakes:

Front and rear brake systems (disc/drum), ABS system, brake fluid service, hydraulic lines, calipers, rotors, pads, parking brake.

Suspension:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam, shock absorbers, trailing arms), wheel alignment specifications.

Steering:

Power steering system (hydraulic pump, rack and pinion), steering column, steering wheel, tie rod ends, steering angle sensor (if applicable).

Body Exterior:

Body panel removal and installation, doors, hood, trunk lid, bumpers, exterior trim, glass replacement, sunroof (if equipped).

Body Interior:

Dashboard removal, seating systems, interior trim panels, headliner, carpeting, HVAC system controls, airbag system components.

Electrical Lighting:

Headlights, taillights, interior lighting, fog lights, circuit diagrams for all lighting systems.

Electrical Comfort Convenience:

Power windows, power door locks, remote keyless entry, mirrors, wipers, horn, cruise control, power outlets.

Electrical Audio Visual:

Radio/audio system, speaker replacement, antenna system, auxiliary input, CD player (if equipped).

HVAC:

Air conditioning system (refrigerant, compressor, evaporator, condenser), heating system (heater core, blower motor), climate control operation, troubleshooting.

Safety Systems:

Airbag system (SRS), seat belts, SRS component locations, diagnostic procedures for SRS.

Preventative Maintenance:

Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, brake inspections, spark plug replacement, drive belt inspection.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, wiring diagrams for electrical systems, DTC (Diagnostic Trouble Code) interpretation and resolution.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all covered systems, including engine rebuilds, transmission overhauls, and body panel repairs.

Diagnostics:

Detailed diagnostic flowcharts, component testing procedures, wiring diagrams with pinouts, scan tool data interpretation.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text content for efficient information retrieval.

Image Resolution:

High-resolution diagrams and illustrations for clarity.

Printable:

Printable pages for convenience during repair work.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Usdm:

G4EE (1.6L Gamma)

Engine Displacement:

1.6 liters (1599 cc)

Engine Configuration:

Inline 4-cylinder, DOHC, 16 valves

Bore X Stroke:

76.5 mm x 87.0 mm

Compression Ratio:

10.0:1

Horsepower Usdm:

110 hp @ 6000 rpm

Torque Usdm:

107 lb-ft @ 4500 rpm

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Coolant Type:

Ethylene Glycol based coolant (e.g., HOAT - Hybrid Organic Acid Technology)

Oil Type:

API SM or higher, SAE 5W-20 (preferred) or 5W-30

Oil Capacity W Filter:

4.0 US quarts (3.8 liters)

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Transmission Type:

4-speed Automatic Transmission

Automatic Transmission Control:

Electronically Controlled

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Automatic Transmission Fluid:

SP-III (or equivalent DEXRON III compatible fluid)

📐 Dimensions

Length:

160.2 inches (4070 mm)

Width:

66.1 inches (1680 mm)

Height:

57.5 inches (1460 mm)

Wheelbase:

98.0 inches (2490 mm)

Front Track:

57.3 inches (1455 mm)

Rear Track:

57.1 inches (1450 mm)

Curb Weight Manual:

Approx. 2400-2500 lbs (1090-1135 kg)

Curb Weight Automatic:

Approx. 2470-2570 lbs (1120-1165 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 3600-3700 lbs (1630-1680 kg)

Cargo Volume Hatchback:

19.4 cu ft (with rear seats up)

Cargo Volume Hatchback Max:

47.0 cu ft (with rear seats folded)

Standard Tire Size:

185/65R14

Optional Tire Size:

195/55R15

Wheel Bolt Pattern:

4 x 100 mm

Center Bore:

54.1 mm

Wheel Offset:

ET+35 to ET+45 (typical range)

🛡️ Safety Features

NHTSA Frontal Driver:

4 Stars (2007 Model Year)

NHTSA Frontal Passenger:

4 Stars (2007 Model Year)

IIHS Frontal Offset:

Good (2007 Model Year)

ABS:

Standard on most trims (4-wheel disc ABS)

Electronic Stability Control Esc:

Optional or standard on higher trims (market dependent)

Traction Control TCS:

Often paired with ESC, optional or standard on higher trims

Airbags Front:

Driver and front passenger airbags (standard)

Airbags Side:

Optional or standard on higher trims (front seat-mounted side airbags)

Airbags Curtain:

Optional or standard on higher trims (front and rear side curtain airbags)

Seat Belts:

3-point seat belts with pretensioners for all seating positions.

💡 Technology Features

Audio System:

Base models feature a basic AM/FM stereo with CD player and auxiliary input. Higher trims may offer upgraded audio systems with more speakers.

Display:

Basic digital display for radio and clock. No touchscreens or complex navigation systems.

Cruise Control:

Available on higher trim levels.

Auxiliary Input:

Standard on most models for connecting external audio devices.

Bluetooth:

Not typically available on the 2007 model.

🔧 Maintenance

Oil And Filter Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (Iridium or Platinum type plugs recommended).

Transmission Fluid Change Automatic:

Every 60,000 miles (96,000 km) or 48 months, severe service every 30,000 miles (48,000 km).

Brake Fluid Flush:

Every 30,000 miles (48,000 km) or 24 months.

Coolant Flush:

Every 60,000 miles (96,000 km) or 48 months.

Power Steering Fluid:

DEXRON III (or equivalent ATF)

Brake Fluid Type:

DOT 3 or DOT 4

Common Issues:

Potential for premature wear of suspension components (ball joints, tie rod ends), occasional electrical gremlins (window motors, interior lights), catalytic converter issues, and minor interior rattles on some units.

Maintenance Tips:

Regularly inspect suspension and steering components for play. Keep electrical connections clean and dry. Monitor exhaust system for any unusual noises.

📚 Vehicle History

Manufacturer Origin:

South Korea

Brand Evolution:

Kia, originally part of the Hyundai Motor Group, has evolved from producing basic transportation to offering a wide range of vehicles known for value, design, and features.

Rio Generations:

The 2007 model year marks the introduction of the second generation (JB) Kia Rio, succeeding the first-generation (DC) Rio. The JB generation saw significant updates in styling, platform, and features.

Design Influence:

The JB Rio's design was influenced by European styling trends, giving it a more contemporary appearance compared to its predecessor.

Manufacturing Locations:

Primary assembly in South Korea (Hwaseong Plant), with potential for CKD assembly in other regions.

Production Years:

Second generation (JB) production: 2005-2011

🏆 Awards & Recognition

IIHS Top Safety Pick:

Not awarded a Top Safety Pick designation for 2007, but received 'Good' ratings in key frontal impact tests.

Fuel Economy City Manual:

Approx. 24 MPG (EPA estimate)

Fuel Economy Highway Manual:

Approx. 32 MPG (EPA estimate)

Fuel Economy City Automatic:

Approx. 22 MPG (EPA estimate)

Fuel Economy Highway Automatic:

Approx. 31 MPG (EPA estimate)