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Kia Sedona 2007 3.8L DOHC Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2007 Engine: 3.8L DOHC V6 Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Class: Minivan Competitive Analysis Competitors: Toyota Sienna,...
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Type: Car
Vendor:
Sku: 420553
Kia Sedona 2007 3.8L DOHC Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sedona
Year:
2007
Engine:
3.8L DOHC V6
Codes
Chassis Code:
VQ
👋 Introduction
Market Position
Vehicle Class:
Minivan
Competitive Analysis
Competitors:
Toyota Sienna, Honda Odyssey, Chrysler Town & Country, Dodge Grand Caravan
Key Features
Design:
Spacious interior, comfortable ride, family-oriented features
Engine Option:
Strong V6 engine providing ample power for a vehicle of its size
📋 Manual Details
Coverage Areas
General Coverage:
Complete workshop service and repair
Page Count
Page Count:
2765
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control system
Engine Control:
Engine control module (ECM) diagnostics, sensors, actuators, wiring diagrams
Transmission:
Automatic transmission (transmission model: F5A51), disassembly, assembly, hydraulic control, torque converter, transmission control module (TCM) diagnostics
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, axles, differential
Brakes:
Hydraulic brake system, disc brakes (front and rear), anti-lock braking system (ABS), electronic brake-force distribution (EBD), parking brake
Suspension:
Front suspension (MacPherson strut, stabilizer bar), rear suspension (multi-link), shock absorbers, springs, wheel alignment
Steering:
Power steering system, steering column, steering gear, power steering pump
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, horns, wipers, power windows, power locks, power sliding doors, power liftgate, body control module (BCM) diagnostics, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module
Body:
Body structure, exterior panels, interior trim, doors, hood, tailgate, glass, bumpers, seat adjustment mechanisms
Safety Restraints:
Airbag system (SRS), seat belt mechanisms, pre-tensioners, airbag control module diagnostics
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid level checks and top-offs, tire rotation, brake inspection, battery maintenance
Diagnostics:
Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs) with explanations and repair procedures, use of scan tools
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems
Rebuild Procedures:
Engine and transmission overhaul procedures, including specifications for machining and assembly
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
Yes
Navigability
Internal Links:
Likely (typical for comprehensive PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 Gasoline Direct Injection (GDI) with Dual Overhead Camshafts (DOHC)
Engine Code:
G6CU
Displacement:
3778 cc
Bore X Stroke:
96.0 mm x 87.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Gross:
250 hp @ 6000 rpm
Torque Gross:
270 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Engine Features
Valvetrain:
Four valves per cylinder, DOHC
Variable Valve Timing:
Yes (CVVT - Continuously Variable Valve Timing)
Emission Control:
Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) system
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission
Transmission Model:
F5A51
Optional
Optional Transmission:
N/A for 2007 3.8L model
Features
Shifting Modes:
Driver-selectable modes (e.g., Power/Normal)
Transmission Fluid:
SPIII Automatic Transmission Fluid (ATF) or equivalent
📐 Dimensions
Exterior
Length:
4860 mm (191.3 in)
Width:
1985 mm (78.1 in)
Height:
1750 mm (68.9 in)
Wheelbase:
3000 mm (118.1 in)
Front Track:
1680 mm (66.1 in)
Rear Track:
1705 mm (67.1 in)
Weights
Curb Weight:
Approx. 2000-2100 kg (4400-4600 lbs) depending on trim and configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 2800 kg (6173 lbs)
Towing Capacity:
Up to 3500 lbs (1588 kg) with proper equipment and trailer brake
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 32.3 cu ft (914 liters)
Cargo Volume Behind 2Nd Row:
Approx. 87.1 cu ft (2466 liters)
Cargo Volume Max All Seats Folded:
Approx. 142.3 cu ft (4029 liters)
Wheels Tires
Wheel Size:
17-inch or 18-inch alloy wheels
Tire Size Standard:
P235/60R17
Tire Size Optional:
P245/45R18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inch)
Wheel Offset:
ET45-50 (Typical range)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Driver, 5-Star Passenger
NHTSA Side Impact:
5-Star Front Passenger, 4-Star Rear Passenger
IIHS Roof Strength:
Good (for vehicles tested)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Electronic Traction Control System (TCS)
Esp:
Optional Electronic Stability Program (ESP) / Vehicle Stability Management (VSM)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, available side-curtain airbags for all rows
Seatbelts:
3-point seatbelts with pretensioners for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with available MP3 capability, SiriusXM Satellite Radio, auxiliary audio input
Navigation:
Optional factory navigation system
Rear Seat Entertainment:
Optional rear-seat entertainment system with drop-down LCD screen and DVD player
Driver Assistance
Parking Sensors:
Optional rear parking assist sensors
Camera:
Optional rearview camera integrated into the infotainment display
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system
Usb Port:
Available USB charging/data port
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Iridium type)
Transmission Fluid Change:
Every 50,000 miles (80,000 km) under normal driving conditions, 30,000 miles (48,000 km) under severe conditions
Coolant Replacement:
Initial: 10 years or 100,000 miles (160,000 km). Subsequent: Every 5 years or 50,000 miles (80,000 km)
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 synthetic blend or full synthetic
Engine Oil Capacity:
6.7 US quarts (6.3 liters)
Coolant Type:
Ethylene glycol-based antifreeze, suitable for all aluminum engines (e.g., Kia Genuine Coolant or equivalent)
Power Steering Fluid:
DEXRON III (or equivalent specified by Kia)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Engine Sludge:
Potential for engine sludge buildup if oil changes are neglected, especially with the 3.8L V6. Regular maintenance is crucial.
Transmission Issues:
Some reports of early transmission failure or rough shifting, often linked to fluid maintenance or overheating. The F5A51 transmission requires diligent fluid changes.
Power Sliding Doors:
Occasional issues with the mechanism, sensors, or motor for the power sliding doors not operating correctly.
HVAC Blower Motor:
Blower motor resistor failure leading to fan speed issues can occur.
Suspension Components:
Wear on control arm bushings and sway bar links is common with higher mileage due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Corporation (South Korea)
Model Evolution
Generation:
Second Generation Kia Sedona (2006-2014)
Platform:
Based on the Kia Sedona platform shared with Hyundai (Hyundai Entourage was a rebadged Sedona)
Production
Manufacturing Locations:
Korea (Hwaseong), Malaysia
Model Year Introduction:
2007 for the 3.8L engine variant in North America
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved high safety ratings from NHTSA (as detailed in safety section)
Ratings
Consumer Reports Reliability:
Varies by model year and specific components; general reliability scores should be researched for specific production years.
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