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KTM 250-450-525 EXCF EXC XCF XC Six Days Owners Manual 2007

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🏷️ Basic Information Identification Make: KTM Model: 250 EXC-F, 450 EXC-F, 525 EXC-F, 250 EXC, 450 EXC, 525 EXC, 250 XC-F, 450 XC-F, 525 XC-F, 250 XC, 450 XC, 525...
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Type: Motorcycle
Vendor:
Ktm
Sku: 434103
Tags: 2007 250 450 525 EXC EXCF KTM Motorcycle Motorcycles Six Days XC XCF
KTM 250-450-525 EXCF EXC XCF XC Six Days Owners Manual 2007
🏷️ Basic Information
Identification
Make:
KTM
Model:
250 EXC-F, 450 EXC-F, 525 EXC-F, 250 EXC, 450 EXC, 525 EXC, 250 XC-F, 450 XC-F, 525 XC-F, 250 XC, 450 XC, 525 XC, Six Days Editions
Year:
2007
👋 Introduction
Market Position
Category:
High-performance off-road motorcycles, enduro and motocross segments
Target Audience:
Enthusiasts and competitors in off-road racing and recreational riding
Competitive Analysis
Competitors 2007:
Yamaha WR-F series, Honda CRF-R/X series, Suzuki RM-Z/DR-Z series, Kawasaki KX-F/KLX series
Key Features Model
Ktm Legacy:
KTM's reputation for robust, race-bred off-road machinery
Engine Variant Choice:
Multiple engine displacements cater to rider preference and class regulations
Suspension Quality:
WP suspension is a hallmark of KTM's premium off-road offerings
Six Days Editions:
Special graphics and components celebrating the International Six Days Enduro
📋 Manual Details
Coverage Areas
Engine:
Covers all engine variants: 250cc, 450cc, 525cc (liquid-cooled, four-stroke)
Chassis:
Frame, suspension (WP USD forks, WP monoshock rear), wheels, brakes, steering
Electrical:
Ignition, lighting, starting system, battery, wiring diagrams
Fuel System:
Carburetor systems (Keihin FCR), fuel tank, fuel pump (if applicable)
Cooling System:
Radiators, coolant hoses, coolant specifications
Transmission:
Clutch operation, gearbox inspection and maintenance
Exhaust System:
Exhaust pipe, silencer inspection
Bodywork:
Fairings, seat, fuel tank cover, fenders
Special Models:
Specific considerations for Six Days Editions
Page Count
Estimated Pages:
200-300 pages (typical for KTM owner's manuals of this era)
Manual Type
Type:
Owner's Manual
Language
Language:
English (likely, based on product title)
Format
Format:
Printed booklet (typical for OEM manuals)
📖 Manual Coverage
Systems Covered
Core Systems:
Engine operation, chassis setup, braking, electrical components, fuel and ignition systems
Suspension Coverage:
Detailed explanations on WP suspension adjustment and basic maintenance
Wheel Tire Coverage:
Tire pressure recommendations, wheel removal/installation guidance
Brake System Coverage:
Brake pad inspection, fluid checks, lever and pedal adjustment
Lighting Instrumentation:
Headlight, taillight, brake light operation, dashboard indicator functions
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug inspection, chain adjustment and lubrication
Pre Ride Inspection:
Checklists for safe operation before riding
Troubleshooting Basic:
Guidance for common starting issues, overheating, and minor operational problems
Storage Instructions:
Proper procedures for long-term storage of the motorcycle
Tool Requirements:
Lists of essential tools for basic maintenance and adjustments
Technical Depth
Depth Level:
Owner-level maintenance and basic operational guidance
Diagnostic Capability:
Basic symptom-based troubleshooting, not in-depth electronic diagnostics
Repair Scope:
Covers adjustments and replacements of wear items, not major engine or transmission rebuilds
📊 Manual Specifications
File Format
Format Details:
Likely a printed booklet. If offered digitally, it would be a scanned PDF.
Print Quality
Quality Description:
Typically good quality paper and printing for durability in a workshop environment.
Binding Type
Binding:
Stapled or saddle-stitched (common for owner's manuals).
Paper Type
Paper Quality:
Durable, often glossy or semi-gloss paper to withstand handling.
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, DOHC, 4 valves per cylinder
Displacement Options:
250cc (approx. 249cc), 450cc (approx. 449cc), 525cc (approx. 510cc)
Bore X Stroke Approx:
250: 76x54.8mm, 450: 95x63.4mm, 525: 95x72mm (specifics vary slightly by exact sub-model)
Performance
Horsepower Approx 525:
Approx. 50-55 HP (at crankshaft, peak power)
Torque Approx 525:
Approx. 36-40 ft-lbs (at crankshaft, peak torque)
Fuel System
Carburetor:
Keihin FCR 39mm (flat slide, vacuum operated)
Fuel Type Recommended:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition
System:
Digital CDI with variable ignition timing
Lubrication
System Type:
Wet sump with dual oil pumps
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-disc clutch, hydraulically operated
Features
Gear Ratios:
Specific ratios vary by model, detailed in manual; generally designed for off-road performance
Fluid Specifications
Type:
KTM recommends specific semi-synthetic or fully synthetic motorcycle transmission oil.
Viscosity Grade:
Typically SAE 10W/50 or 15W/50 (check manual for precise recommendation)
📐 Dimensions
Exterior
Length Approx:
2150-2250 mm (varies by model)
Width Approx:
800-830 mm (handlebar width)
Height Approx:
1200-1250 mm (to top of handlebars)
Weights
Dry Weight Approx 525:
Approx. 110-115 kg
Fuel Tank Capacity:
7.5 - 9.5 liters (approx., varies by model/year specifics)
Wheelbase Approx:
1470-1490 mm
Seat Height Approx:
950-970 mm
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable for off-road motorcycles in typical automotive safety rating contexts.
Active Features
Braking System:
Hydraulic disc brakes front and rear, by Brembo (typically)
Suspension Performance:
WP high-performance suspension aids in control and stability on rough terrain.
Passive Features
Frame Design:
High-strength Chromoly steel frame for rigidity and impact absorption.
Handlebar Protection:
Often equipped with handguards for rider protection.
💡 Technology Features
Infotainment
System:
None. Purely performance-focused off-road machine.
Driver Assistance
Features:
No electronic rider aids (traction control, ABS, etc.) are present on these 2007 models.
Connectivity
Features:
No onboard electronics for connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 15-25 hours of riding or annually, whichever comes first.
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 20-30 hours of riding.
Valve Clearance Check:
Every 50-75 hours of riding or annually.
Fluid Specifications
Engine Oil Type:
KTM recommends specific semi-synthetic or fully synthetic motorcycle engine oil.
Engine Oil Viscosity:
SAE 10W/50 or 15W/50 (check manual for precise recommendation)
Engine Oil Capacity Approx:
1.0 - 1.2 liters (depending on engine size and whether filter is changed)
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., Motorex Coolant M3.0 or equivalent).
Coolant Ratio:
50% coolant, 50% distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Carburetor Tuning:
Keihin FCR carburetors can require careful tuning depending on altitude and modifications. Manual provides base settings.
Clutch Wear:
Like many high-performance off-road bikes, clutch plates can wear with aggressive use. Manual covers inspection.
Suspension Seals:
Regular cleaning of fork stanchions and checking seal integrity is important for longevity.
📚 Vehicle History
Brand Heritage
Ktm Off Road Dominance:
KTM has a long and successful history in off-road racing, including Dakar Rally and motocross championships.
Model Evolution
Exc Series Development:
The EXC series evolved from KTM's motocross bikes, adapted for enduro regulations and longer-distance riding.
Xc Series Development:
The XC series is KTM's dedicated cross-country racing platform, often slightly different from EXC models in suspension and features.
Production
Manufacturing Location:
Austria (KTM headquarters)
Era Significance:
2007 models represent a mature generation of KTM's four-stroke off-road technology prior to major fuel injection adoption.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
KTM EXC and XC models and their riders have consistently achieved success in enduro and cross-country racing events globally.
Industry Reviews:
These models were generally praised for their powerful engines, potent suspension, and competitive chassis by off-road media.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for off-road motorcycles of the era, as specified by regional regulations.
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