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Mazda 6 2007 Repair Service Manual

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The 2007 Mazda 6 is a mid-size sedan celebrated for its engaging driving dynamics, sporty handling, and stylish design, embodying Mazda's core philosophy of "Jinba-Ittai," or the unity of horse...
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Mazda 6 2007 Repair Service ManualMazda 6 2007 Repair Service ManualMazda 6 2007 Repair Service ManualMazda 6 2007 Repair Service Manual
The 2007 Mazda 6 is a mid-size sedan celebrated for its engaging driving dynamics, sporty handling, and stylish design, embodying Mazda's core philosophy of "Jinba-Ittai," or the unity of horse and rider. Built on the Global GJ platform, this second-generation model offers a refined driving experience with responsive steering and a balanced chassis, differentiating itself from competitors like the Honda Accord and Toyota Camry. Available with 2.0L (LF-VE) and 2.3L (LF-N) inline-four engines featuring VVT technology, the Mazda 6 provides a compelling blend of performance and efficiency. Its commitment to safety is underscored by excellent crash test ratings from NHTSA and IIHS, along with standard active safety features such as traction control, dynamic stability control, ABS, and EBD. This comprehensive factory service manual provides detailed information for the 2007 Mazda 6, covering all trims and engine options. It serves as an essential resource for owners, mechanics, and technicians, offering in-depth guidance on maintenance procedures, including oil changes, filter replacements, and fluid flushes, as well as detailed troubleshooting and repair instructions for all major systems. Coverage includes the engine, transmission, drivetrain, brakes, steering, suspension, electrical systems, HVAC, body, and safety systems. The manual also includes technical specifications, diagnostic procedures, and the identification of special tools required for various tasks, ensuring accurate and efficient upkeep and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda 6
Year:
2007
Codes
Chassis Code:
GJ (Global GJ platform)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Usp:
Known for its sporty handling, stylish design, and reliable powertrain options in its class.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Design Philosophy:
Mazda's 'Nagare' design language influences, though subtle in this generation.
Driving Dynamics:
Focus on 'Jinba-Ittai' (horse and rider as one) driving feel, responsive steering, and balanced chassis.
📋 Manual Details
Coverage Areas
Primary Coverage:
2007 Mazda 6 (all trims and engine options)
Page Count
Estimated Page Count:
Approx. 2000-3000 pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine diagnostics, overhaul, timing, fuel injection, ignition, cooling, lubrication, emissions control
Transmission:
Automatic and manual transmission service, repair, diagnostics, fluid specifications, torque converter, clutch, gears
Drivetrain:
Front-wheel drive (FWD) system, CV joints, drive axles, differential, wheel bearings
Brakes:
Hydraulic brake system, ABS, EBD, DSC, brake pads, rotors, calipers, lines, master cylinder, bleeding procedures
Steering:
Power steering system, steering rack, pump, fluid, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment
Electrical System:
12V battery system, charging system, starter, lighting, body control modules, fuses, relays, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant, compressor, blower motor, controls
Body And Trim:
Interior and exterior trim removal/installation, doors, windows, hood, trunk, seals
Body Structure:
Frame, chassis, collision repair information, structural integrity
Safety Systems:
Airbag system (SRS), seatbelt pretensioners, diagnostics and replacement
Infotainment And Electronics:
Audio system, navigation (if equipped), instrument cluster, control modules
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake fluid flush
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement
Diagnostics:
OBD-II diagnostics, sensor testing, actuator testing, circuit testing
Special Tools:
Identification and usage of required special tools for specific repair procedures
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complex engine and transmission overhauls. Aimed at professional technicians but accessible to advanced DIYers.
📊 Manual Specifications
File Format
Searchable Text:
Yes (typical for professionally produced PDFs)
Printable:
Yes (typically allows printing)
Print Quality
Image Resolution:
High-resolution diagrams and illustrations suitable for clarity
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE (2.0L) and LF-N (2.3L)
Displacement:
1998 cc (2.0L) and 2261 cc (2.3L)
Configuration:
Inline-4 cylinder, DOHC, 16 valves, VVT (Variable Valve Timing)
Performance
Horsepower 2.0L:
Approx. 148-156 hp @ 6000-6200 rpm
Torque 2.0L:
Approx. 135-145 lb-ft @ 4000-4500 rpm
Horsepower 2.3L:
Approx. 160-171 hp @ 6500 rpm
Torque 2.3L:
Approx. 150-155 lb-ft @ 4500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane (minimum), 89 or higher recommended for optimal performance
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
5-speed automatic transmission with Sport mode
Features
Automatic Features:
Activematic (sequential shift control)
Fluid Specification
Manual Transmission Fluid:
Mazda GL-4 SAE 75W-90 or equivalent
Automatic Transmission Fluid:
Mazda ATF JWS3317 or equivalent
📐 Dimensions
Exterior
Length:
Approx. 186.8 inches (4745 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 57.9 inches (1470 mm)
Wheelbase:
Approx. 107.9 inches (2740 mm)
Interior
Passenger Volume:
Approx. 100.7 cu ft (2851 L)
Cargo
Trunk Capacity:
Approx. 14.2 cu ft (402 L)
Weights
Curb Weight:
Approx. 3100-3300 lbs (1406-1497 kg) depending on trim and engine
Gross Vehicle Weight Rating:
Approx. 4400-4500 lbs (1996-2041 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for driver and passenger)
NHTSA Side Crash Rating:
5-Star (for front and rear passengers)
IIHS Front Crash Rating:
Good
IIHS Side Crash Rating:
Good
IIHS Rear Crash Rating:
Good
Active Features
Traction Control:
Standard (TCS - Traction Control System)
Stability Control:
Standard (DSC - Dynamic Stability Control)
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags (front and rear)
Seatbelts:
3-point front and rear seatbelts, pretensioners, load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4-6 speakers. Optional Bose premium audio system with subwoofer available on higher trims.
Navigation:
Optional DVD-based navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS) available on some models.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Iridium spark plugs: Every 100,000 miles (160,000 km)
Brake Fluid Flush:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN or ILSAC GF-5 certified (or higher)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change for 2.0L and 2.3L engines
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent (blue color)
Coolant Capacity:
Approx. 7.0 US quarts (6.6 liters)
Known Issues
Common Problem 1:
Oil leaks from valve cover gasket or oil pan gasket.
Common Problem 2:
Premature wear of front control arm bushings, leading to clunking noises.
Common Problem 3:
Power steering pump or rack leaks.
Common Problem 4:
Corrosion on chassis components, especially in rust-prone climates.
Common Problem 5:
HVAC blower motor resistor failure leading to intermittent fan speeds.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's commitment to driving pleasure and innovative engineering.
Model Evolution
Generation:
Second Generation (2003-2008 in most markets, some markets extended to 2009)
Design Changes From Prev Gen:
More aerodynamic styling, improved interior quality, larger dimensions.
Production
Manufacturing Locations:
Japan (Hofu Plant), North America (AutoAlliance International, Flat Rock, Michigan)
Production Years:
2007 model year
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Recipient of IIHS Top Safety Pick awards in previous years, reflecting strong safety performance.
Car And Driver 10Best:
Mazda 6 models have historically been recognized on Car and Driver's 10Best lists for their driving dynamics.
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