Mercury Milan Full Service & Repair Manual 2007

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2007 Codes Platform Code: CD3 (shared with Ford Fusion and Mercury Zephyr) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience:...

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Type: Car

Vendor:

Sku: 437839

Tags: 2007 Car Cars Mercury Milan

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Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Milan

Year:

Codes

Platform Code:

CD3 (shared with Ford Fusion and Mercury Zephyr)

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Consumers seeking a comfortable, stylish, and reliable mid-size sedan with a focus on American design cues

Competitive Analysis

Key Competitors:

Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Impala

Key Features

Design Philosophy:

The Mercury Milan offered a more upscale and distinctive styling compared to its Ford Fusion sibling, often featuring chrome accents and unique grille designs.

Platform Sharing:

Based on Ford's CD3 platform, providing a solid foundation for handling and ride comfort.

Manual Value Proposition:

Provides access to factory-level repair and maintenance information, empowering owners and independent mechanics with the same data used by dealerships.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engines offered for the 2007 Mercury Milan

Transmission Coverage:

All automatic transmissions offered for the 2007 Mercury Milan

Chassis Coverage:

Suspension, steering, brakes, exhaust, fuel system, chassis electrical

Body Coverage:

Body panels, interior trim, HVAC, doors, windows, security system

Electrical Coverage:

Wiring diagrams, diagnostic procedures, electronic modules, lighting, audio system

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for comprehensive factory manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine performance diagnostics

Transmission Management:

Automatic transmission overhaul, diagnostics, control systems, fluid service

Braking System:

Hydraulic systems, ABS, EBD, brake pad/rotor replacement, caliper overhaul, brake bleeding procedures

Suspension Steering:

Front and rear suspension components, wheel alignment, steering gear, power steering system

Electrical Systems:

Power distribution, starter, alternator, battery, lighting, instrument cluster, body control modules, infotainment system

HVAC System:

Air conditioning, heating, ventilation, climate control module diagnostics and repair

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, coolant flushes, spark plug replacement, drive belt inspection/replacement, brake fluid service

Troubleshooting Diagnostics:

System-specific diagnostic flowcharts, fault code interpretation, component testing, wiring harness troubleshooting

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems

Component Rebuilding:

Detailed procedures for overhauling engines, transmissions, and other major mechanical assemblies

Wiring Diagrams:

Comprehensive, color-coded wiring schematics for all vehicle circuits

Technical Depth

Depth:

Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, advanced diagnostics)

📊 Manual Specifications

File Format

Compatibility:

Windows and macOS

Searchability:

Searchable text content within the PDF

Print Quality

Printable:

Printable (individual pages or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.3 L

Engine 1 Configuration:

Inline-4 (I4)

Engine 1 Horsepower:

160 hp @ 6000 rpm

Engine 1 Torque:

155 lb-ft @ 4000 rpm

Engine 1 Fuel System:

Electronic Fuel Injection (EFI)

Engine 1 Engine Code:

G (Duratec 23)

Optional Engine

Engine 2 Displacement:

3.0 L

Engine 2 Configuration:

Engine 2 Horsepower:

203 hp @ 6200 rpm

Engine 2 Torque:

196 lb-ft @ 4500 rpm

Engine 2 Fuel System:

Electronic Fuel Injection (EFI)

Engine 2 Engine Code:

9 (Duratec 30 V6)

Performance

Emission Standard:

EPA Tier 2 Bin 5 (typical for US market)

🔧 Transmission

Standard

Transmission Type 2 3L:

6-speed automatic (6F35)

Optional

Transmission Type 3 0L:

6-speed automatic (6F35)

Features

Drive Type:

Front-Wheel Drive (FWD)

Transmission Fluid Specification:

MERCON LV Automatic Transmission Fluid (ATF)

📐 Dimensions

Exterior

Length:

190.6 inches (4841 mm)

Width:

70.1 inches (1781 mm)

Height:

58.1 inches (1476 mm)

Wheelbase:

107.4 inches (2728 mm)

Weights

Curb Weight 2 3L:

Approx. 3,450 lbs (1565 kg)

Curb Weight 3 0L:

Approx. 3,550 lbs (1610 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

5-star (2007 Model Year)

NHTSA Frontal Crash Passenger:

5-star (2007 Model Year)

NHTSA Side Crash Driver:

5-star (2007 Model Year)

NHTSA Side Crash Passenger:

5-star (2007 Model Year)

NHTSA Side Crash Rear Passenger:

5-star (2007 Model Year)

IIHS Head Restraints Whiplash Protection:

Good (2007 Model Year)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Available (Traction Control System - TCS)

Electronic Stability Control:

Available (AdvanceTrac Electronic Stability Control)

Passive Features

Airbags Front:

Dual-stage front airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Available (Full-length side-curtain airbags)

💡 Technology Features

Infotainment

Audio System:

Available AM/FM stereo with CD player, MP3 capability, and optional Sirius Satellite Radio. Premium audio systems with subwoofer were also available.

Navigation:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard on all models

Connectivity

Bluetooth:

Optional SYNC voice-activated communications and entertainment system available on later models and some 2007 configurations.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend oil.

Engine Coolant Change Interval:

Initial fill is long-life; refer to manual for subsequent changes (typically around 100,000 miles or 5 years).

Spark Plug Replacement 2 3L:

Approximately 100,000 miles (160,000 km) with iridium-tipped spark plugs.

Spark Plug Replacement 3 0L V6:

Approximately 100,000 miles (160,000 km) with iridium-tipped spark plugs.

Fluid Specifications

Engine Oil Specification 2 3L:

SAE 5W-20, API Certified (preferred synthetic blend or full synthetic)

Engine Oil Specification 3 0L V6:

SAE 5W-20, API Certified (preferred synthetic blend or full synthetic)

Engine Coolant Specification:

Ford Premium Engineering Coolant (Green) or equivalent HOAT coolant

Known Issues

Engine Issues:

Occasional reports of coil-on-plug failures, fuel injector issues, and potential carbon buildup in the 3.0L V6 if maintenance is neglected.

Transmission Issues:

Some owners reported rough shifting or transmission slipping, often linked to fluid contamination or solenoid issues, emphasizing the importance of timely fluid changes.

Suspension Issues:

Wear in ball joints and tie rod ends can occur over time, leading to steering looseness or noise.

Electrical Issues:

Potential for interior light failures, HVAC control module issues, and issues with power window regulators.

📚 Vehicle History

Brand Heritage

Brand Context:

Mercury was a division of Ford Motor Company, positioned as a premium brand offering vehicles with more distinctive styling and features than Ford models.

Model Evolution

First Generation:

The Mercury Milan was introduced for the 2006 model year as a replacement for the Mercury Sable, based on the new CD3 platform.

2007 Updates:

The 2007 model year saw minor refinements and package adjustments, but no major redesigns from the initial launch.

Production

Manufacturing Location:

Flat Rock, Michigan, USA (Ford's Michigan Assembly Plant)

Production Years:

2006-2010

🏆 Awards & Recognition

Recognitions

Safety Recognition:

Achieved top safety ratings from the National Highway Traffic Safety Administration (NHTSA) for its segment in 2007.