🏷️ Basic Information

Make:

Suzuki

Model:

Grand Vitara

Model Code Variants:

JB416, JB420, JB627, JB419

Model Year:

2007

Chassis Code Common:

JB Series

👋 Introduction

Vehicle Segment:

Compact Crossover SUV (often referred to as a Sport Utility Vehicle).

Key Attributes:

Known for its robust construction, available 4WD system, off-road capability for its class, and reliable powertrains.

Competitors 2007:

Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mitsubishi Outlander.

Manual Value Proposition:

Provides essential, factory-level information for accurate diagnosis and repair, saving time and money compared to trial-and-error methods.

Vehicle Appeal:

Appeals to buyers seeking an affordable, capable, and durable compact SUV with genuine all-wheel-drive options.

📋 Manual Details

Coverage:

Complete repair and service information for the 2007 Suzuki Grand Vitara JB series.

Page Count:

Estimated 2000+ pages (typical for a comprehensive factory service manual)

Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (typically PDF), likely printable

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel injection, timing system.

Engine Management:

ECU, sensors (MAP, MAF, O2, knock, camshaft/crankshaft position), actuators, diagnostic trouble codes (DTCs), emissions control systems.

Transmission Manual:

Disassembly, assembly, inspection, repair of manual transmission components, clutch operation.

Transmission Automatic:

Disassembly, assembly, inspection, repair of automatic transmission components, torque converter, valve body, transmission control module (TCM).

Drivetrain 4Wd:

Four-wheel-drive system operation, transfer case, differentials (front and rear), driveshafts, CV joints, hub operation.

Suspension:

Front and rear suspension systems, struts, shock absorbers, control arms, bushings, coil springs, stabilizer bars, alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, wheel alignment.

Brakes:

Front and rear brake systems (disc/drum), brake pads, rotors, calipers, wheel cylinders, brake lines, ABS system, EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control) if equipped.

Electrical System:

Battery, charging system (alternator, starter motor), ignition system, lighting system, power windows, mirrors, locks, wipers, horn.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim, chassis structure.

Body Interior:

Interior trim panels, seats, dashboard, instrument cluster, HVAC system, airbags, seat belts, interior lighting.

HVAC:

Air conditioning system components, refrigerant, compressor, condenser, evaporator, heater core, blower motor, climate controls.

Safety Systems:

Airbag system, SRS (Supplemental Restraint System) components, seat belt pretensioners, diagnostic procedures for safety systems.

Infotainment Audio:

Radio, speakers, antenna, wiring for audio systems.

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs.

Diagnostics Troubleshooting:

Systematic fault finding, reading DTCs, pinpoint testing, common problem identification.

Repair Rebuild:

Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.

Installation Replacement:

Instructions for installing new parts or replacing worn components across all vehicle systems.

Wheel Tire Service:

Tire rotation, balancing, mounting/dismounting, wheel torque specifications.

Electrical Component Testing:

Testing of sensors, actuators, relays, fuses, and wiring harnesses using multimeters and oscilloscopes.

Alignment Calibration:

Wheel alignment procedures and specifications, calibration for systems like TPMS (Tire Pressure Monitoring System) if applicable.

Depth:

Comprehensive, covering everything from basic maintenance to major component overhauls and advanced diagnostics.

Diagnostic Tools:

References to specific diagnostic tools, scan tools, and specialized equipment required for certain repairs.

Torque Specifications:

Detailed torque values for all fasteners, critical for proper assembly and safety.

Schematics Diagrams:

Includes wiring diagrams, vacuum diagrams, hydraulic schematics for clear understanding of system operation.

Special Tools:

Lists of specialized tools required for specific Suzuki Grand Vitara repairs.

📊 Manual Specifications

Format Details:

PDF format ensures wide compatibility and searchability. High-resolution scans for clear text and diagrams.

Printability:

Designed for easy printing of specific sections or the entire manual for workshop use.

Binding Style:

N/A (Digital format)

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Engine Code Jb416:

M16A

Engine Displacement Jb416:

1.6 Liters (1586 cc)

Engine Cylinders Jb416:

4-cylinder

Engine Configuration Jb416:

Inline

Engine Code Jb420:

J20A

Engine Displacement Jb420:

2.0 Liters (1995 cc)

Engine Cylinders Jb420:

4-cylinder

Engine Configuration Jb420:

Inline

Engine Code Jb627:

H27A

Engine Displacement Jb627:

2.7 Liters (2736 cc)

Engine Cylinders Jb627:

6-cylinder

Engine Configuration Jb627:

V-engine (V6)

Engine Code Jb419:

J20B (likely, or update for specific market)

Engine Displacement Jb419:

1.9 Liters (market specific, may refer to diesel variant)

Engine Cylinders Jb419:

4-cylinder

Engine Configuration Jb419:

Inline

Horsepower Jb416:

Approx. 100-103 hp (varies by market)

Torque Jb416:

Approx. 140-143 Nm (varies by market)

Horsepower Jb420:

Approx. 135-140 hp (varies by market)

Torque Jb420:

Approx. 180-185 Nm (varies by market)

Horsepower Jb627:

Approx. 170-180 hp (varies by market)

Torque Jb627:

Approx. 230-240 Nm (varies by market)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

Emission Control:

Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation) system (market dependent).

🔧 Transmission

Transmission Type Jb416 Jb420:

5-Speed Manual Transmission

Transmission Type Jb416 Jb420:

4-Speed Automatic Transmission

Transmission Type Jb627:

4-Speed Automatic Transmission

Drivetrain Options:

Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.

4Wd System Type:

Full-time 4WD with viscous coupling center differential, or selectable 4WD with transfer case (depending on market/trim).

Gear Ratios:

Detailed gear ratios for manual and automatic transmissions provided in the manual.

📐 Dimensions

Length:

Approx. 4145 mm (163.2 in)

Width:

Approx. 1810 mm (71.3 in)

Height:

Approx. 1685-1705 mm (66.3-67.1 in) depending on roof rails

Wheelbase:

Approx. 2500 mm (98.4 in)

Ground Clearance:

Approx. 190-200 mm (7.5-7.9 in)

Seating Capacity:

5 Passengers

Cargo Volume Rear Seats Up:

Approx. 398 Liters (14.0 cu ft)

Cargo Volume Rear Seats Folded:

Approx. 773 Liters (27.3 cu ft) to window line

Curb Weight:

Approx. 1380-1550 kg (3042-3417 lbs) depending on engine and drivetrain

Gross Vehicle Weight Rating Gvw:

Specified by market, typically around 1900-2100 kg

🛡️ Safety Features

NHTSA Crash Test Results:

Refer to NHTSA database for specific 2007 Grand Vitara ratings. Typically performed well for its class.

IIHS Crash Test Results:

Refer to IIHS database for specific 2007 Grand Vitara ratings. Likely achieved 'Good' or 'Acceptable' ratings.

ABS:

Standard Anti-lock Braking System.

Ebd:

Standard Electronic Brakeforce Distribution.

Traction Control:

Optional Traction Control System (TCS) on certain trims/markets.

Stability Control:

Optional Electronic Stability Control (ESC) or Dynamic Stability Control (DSC) on certain trims/markets.

Airbags Front:

Standard front driver and passenger airbags.

Airbags Side:

Optional or standard front side-impact airbags, and optional front/rear side curtain airbags depending on trim.

Seatbelts:

3-point seatbelts with pretensioners for front seats. 3-point seatbelts for rear seats. LATCH child seat anchors.

Child Safety Locks:

Standard rear door child safety locks.

💡 Technology Features

Audio System:

Standard AM/FM radio with CD player. Higher trims may feature auxiliary input, multi-disc CD changers, or premium speaker systems.

Navigation:

Optional factory-installed GPS navigation system on higher trim levels.

Cruise Control:

Standard cruise control on most models.

Keyless Entry:

Available keyless entry and ignition on higher trim levels.

Auxiliary Input:

Auxiliary audio input jack typically available on models with upgraded audio systems.

Bluetooth:

Bluetooth connectivity for hands-free calling and audio streaming was not common on 2007 models unless an aftermarket unit was installed or on very high specific trims/markets.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact specification).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).

Cabin Air Filter:

Inspect/replace annually or every 15,000 miles (24,000 km).

Spark Plug Replacement Jb416 Jb420:

Iridium spark plugs typically last up to 100,000 miles (160,000 km).

Transmission Fluid Change Automatic:

Consult manual; often 'lifetime' fluid with inspection recommended, but a drain/fill every 60,000 miles (96,000 km) is prudent.

Transmission Fluid Change Manual:

Inspect every 30,000 miles (48,000 km), change as needed, typically around 60,000-80,000 miles (96,000-128,000 km).

Coolant Replacement:

First replacement at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) thereafter or as specified.

Engine Oil Viscosity:

0W-20 or 5W-30 (API SN/SP or equivalent), refer to manual for exact specification and temperature ranges.

Engine Oil Capacity:

Approx. 4.0-4.3 Liters (4.2-4.5 US Quarts) for 1.6L/2.0L, ~5.0 Liters for 2.7L V6 (check manual).

Automatic Transmission Fluid Atf:

Suzuki ATF 3314 or equivalent Dexron III/Mercon.

Manual Transmission Fluid Mtf:

API GL-4 SAE 75W-90 or SAE 75W-85.

Transfer Case Fluid:

API GL-4 SAE 75W-90.

Differential Fluid:

API GL-5 SAE 80W-90.

Coolant Type:

Ethylene glycol based coolant, 50/50 mix with distilled water (Suzuki Super Long Life Coolant).

Common Wear Items:

Brake pads/rotors, suspension bushings, sway bar links, wheel bearings, exhaust system components, clutch (manual transmission).

Potential Engine Issues:

VVT (Variable Valve Timing) system issues on higher mileage engines, minor oil leaks, carbon buildup in intake manifold.

Potential Transmission Issues:

Slight hesitation in older automatic transmissions, wear in manual clutch components.

Potential Electrical Issues:

Occasional issues with power window motors, power lock actuators, and sensor failures (e.g., O2 sensors).

Body Corrosion:

Rusting on the subframes, rocker panels, and wheel arches, particularly in areas with road salt use. The manual will detail rust inspection points.

📚 Vehicle History

Suzuki 4X4 Legacy:

Suzuki has a long-standing reputation for producing capable and affordable 4x4 vehicles, dating back to models like the Samurai and Sidekick.

Grand Vitara Generations:

The 2007 model represents the second generation (known internally as JB) of the Grand Vitara, which saw a significant redesign and offered more powerful engine options, including a V6, and a more refined unibody construction with a ladder frame integrated into the structure for improved rigidity.

Previous Generation Comparison:

This generation moved away from the body-on-frame construction of the first generation, making it more car-like in its on-road manners while retaining significant off-road capability.

Production Period:

Second generation: 2005-2015 (with facelifts).

Manufacturing Locations:

Primarily manufactured in Japan (Kosai Plant).

🏆 Awards & Recognition

Industry Awards:

The Grand Vitara generally received positive reviews for its capability and value proposition in the compact SUV segment during its production run. Specific awards may vary by region and publication.

Consumer Reports Reliability:

Reliability ratings from consumer organizations like Consumer Reports would need to be checked for the specific model year and engine configuration. Generally, Suzuki models of this era offered decent reliability.