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2007 Suzuki Gsx-R 750 Service Workshop & Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX-R750 Year: 2007 Generation Generation Code: K7/K8 Codes Chassis Code: GR7CA 👋 Introduction Market Position Motorcycle Segment: Supersport / Sportbike Target Audience: Performance-oriented...
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Type: Motorcycle
Vendor:
Sku: 604370
2007 Suzuki Gsx-R 750 Service Workshop & Repair Manual2007 Suzuki Gsx-R 750 Service Workshop & Repair Manual2007 Suzuki Gsx-R 750 Service Workshop & Repair Manual2007 Suzuki Gsx-R 750 Service Workshop & Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R750
Year:
2007
Generation
Generation Code:
K7/K8
Codes
Chassis Code:
GR7CA
👋 Introduction
Market Position
Motorcycle Segment:
Supersport / Sportbike
Target Audience:
Performance-oriented riders, track day enthusiasts, DIY mechanics.
Competitive Analysis
Key Competitors:
Yamaha YZF-R6, Kawasaki ZX-6R, Honda CBR600RR.
Key Features Of Vehicle
Performance Focus:
Renowned for its powerful engine, sharp handling, and track-bred capabilities.
Design Philosophy:
Emphasis on lightweight construction, aerodynamic efficiency, and rider ergonomics.
📋 Manual Details
Coverage Areas
Covered Years:
2007
Engine Variants Covered:
750cc Inline-Four
Page Count
Page Count:
Approximately 450+
Manual Type
Manual Type:
Service Workshop & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, and reassembly of the engine.
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, ECU control.
Ignition System:
Ignition coils, spark plugs, CDI unit, timing.
Cooling System:
Radiator, cooling fan, coolant flow, thermostat.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable).
Transmission:
Clutch operation, gear shifting mechanism, internal transmission components, gearbox lubrication.
Drivetrain:
Final drive, chain and sprockets, rear wheel hub.
Suspension Front:
Front forks (USD), damping adjustments, spring preload, seal replacement.
Suspension Rear:
Rear shock absorber, linkage system, adjustments, bearing maintenance.
Braking System:
Front and rear disc brakes, calipers, master cylinders, brake lines, bleeding procedures, pad replacement.
Wheel And Tires:
Wheel bearing maintenance, tire pressures, wheel removal and installation.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, horn, wiring diagrams.
Instrumentation And Controls:
Dashboard, gauges, switches, controls, ECU diagnostics.
Frame And Bodywork:
Frame inspection, fairing removal and installation, seat, fuel tank, plastics.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake checks, tire pressure checks.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension servicing, electrical component replacement.
Diagnostic Procedures:
Fault code retrieval (if applicable), sensor testing, circuit continuity checks.
Special Tools:
Identification and usage of specialized tools required for specific tasks.
Torque Specifications:
Detailed torque values for critical fasteners throughout the motorcycle.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuild).
Detail Level:
Step-by-step instructions with detailed diagrams and illustrations.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, searchable text, hyperlinked sections for easy navigation.
Print Quality
Print Quality:
Optimized for digital viewing and printing, clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Liquid-Cooled, DOHC, Inline-Four
Displacement:
749 cc
Bore X Stroke:
72.0 mm x 46.0 mm
Compression Ratio:
12.5:1
Performance
Horsepower:
Approximately 148 hp (at crankshaft)
Torque:
Approximately 55 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual Injectors per Cylinder
Fuel Type:
Unleaded Premium Gasoline (91+ Octane Recommended)
Engine Management
ECU:
Digital ECU with Engine Control Management
🔧 Transmission
Standard
Transmission Type:
Constant Mesh, 6-Speed Sequential
Clutch Type:
Wet Multi-Plate
Features
Gear Ratios:
Refer to manual for specific gear ratios.
Final Drive:
O-ring sealed chain, 525 pitch
📐 Dimensions
Exterior
Length:
2,045 mm (80.5 in)
Width:
715 mm (28.1 in)
Height:
1,135 mm (44.7 in)
Wheelbase:
1,405 mm (55.3 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
810 mm (31.9 in)
Weights
Dry Weight:
165 kg (363.8 lbs)
Curb Weight:
194 kg (427.7 lbs) (estimated with fluids)
Fuel Tank Capacity:
17 Liters (4.5 gal)
🛡️ Safety Features
Ratings
Safety Features Notes:
Motorcycles are not typically subject to standardized crash test ratings like automobiles.
Active Features
Braking System:
Dual Front Disc Brakes with Radial Mount Calipers, Single Rear Disc Brake.
Suspension Stability:
Advanced USD forks and monoshock rear suspension contribute to stability and control.
Passive Features
Chassis Design:
Lightweight aluminum twin-spar frame provides rigidity and responsiveness.
Ergonomics:
Sportbike ergonomics designed for rider control and connection to the machine.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on performance, no infotainment system).
Driver Assistance
Rider Aids:
None (ABS was not standard or widely available on this model).
Engine Management
Efi Features:
Dual throttle valves per cylinder for improved air velocity and throttle response.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Check:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified synthetic or semi-synthetic oil.
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change, 3.5 L (3.7 US qt) with filter change.
Coolant Type:
Mixture of high-quality engine coolant and distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4.
Fork Oil Type:
Suzuki Performance Fork Oil (SPO) 0W-20 or equivalent.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings.
Electrical Component Reliability:
Occasional regulator/rectifier failures reported on some models of this era.
Engine Performance Notes:
Can be sensitive to fuel quality and proper maintenance; some riders report occasional issues with throttle response if not perfectly tuned.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan.
Gsx R Legacy:
The GSX-R line is synonymous with high-performance sportbikes, originating in the mid-1980s.
Model Evolution
K7 Generation:
The 2007 model represents a significant evolution with a completely new chassis and engine design, building on the success of previous generations.
Technical Advancements 2007:
Included advancements in fuel injection, chassis rigidity, and suspension components.
Production
Manufacturing Location:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
Consistently praised by motorcycle publications for its handling, power delivery, and track prowess upon release.
Track Day Popularity:
A very popular choice for track days and amateur racing due to its performance capabilities and aftermarket support.
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