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2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2007 Model Code: TFM7FGPW Generation Generation Code: 1st Generation (2007-2008) 👋 Introduction Market Position Market Position: High-performance, utility-focused ATV, positioned...
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Type: Atv
Vendor:
Sku: 21806
2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2007
Model Code:
TFM7FGPW
Generation
Generation Code:
1st Generation (2007-2008)
👋 Introduction
Market Position
Market Position:
High-performance, utility-focused ATV, positioned as a premium offering in its class.
Competitive Analysis
Competitive Analysis:
Competes directly with models from Honda (Rancher, Foreman), Kawasaki (Brute Force), Suzuki (KingQuad), and Polaris (Sportsman).
Key Features
Key Features:
Electronic Fuel Injection (EFI), Yamaha's Ultramatic® automatic transmission with On-Command® 2WD/4WD, Electric Power Steering (EPS) on certain trims, independent suspension.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Repair and Maintenance Procedures
Page Count
Page Count:
485
Manual Type
Manual Type:
Factory Service Manual (OEM)
Manual Format Advantage:
PDF allows for searchable text, quick navigation, and targeted printing of specific procedures.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drive Train, Chassis, Electrical, Troubleshooting
Engine Overhaul:
Full engine disassembly, inspection, repair, and reassembly procedures for all internal components.
Cooling System Diagnostics:
Radiator, fan, thermostat, water pump inspection and service, coolant leak testing.
Fuel Injection Troubleshooting:
Fuel pump pressure testing, injector cleaning and testing, sensor diagnostics (TPS, MAP, IAT), ECU checks.
Drivetrain Maintenance:
Ultramatic transmission service, drive clutch and driven clutch inspection and service, belt replacement, differential and axle maintenance.
Chassis Inspection:
Frame inspection, suspension component checks (shocks, arms), steering system service, wheel bearing maintenance.
Electrical Diagnostics:
Wiring diagrams, lighting system troubleshooting, ignition system testing, battery and charging system checks, switch and sensor testing.
Suspension Service:
Front double wishbone, rear independent suspension (IRS) service and adjustment.
Procedures Included
Procedures Included:
Repair, Maintenance, Troubleshooting, Diagnostics, Adjustments, Disassembly, Assembly, Specifications
Periodic Maintenance:
Detailed schedule for oil changes, filter replacements, spark plug checks, chain adjustments, brake inspections, and lubrication points.
Troubleshooting Guides:
Systematic diagnostic trees for common and uncommon problems, helping to isolate faults efficiently.
Component Replacement:
Step-by-step instructions for replacing major components like engine, transmission, shocks, radiators, and body panels.
Technical Depth
Technical Depth:
Comprehensive, detailed, suitable for dealership-level technicians and advanced DIY users.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Clearances And Tolerances:
Specific measurements for engine components, bearing play, and suspension alignment.
Special Tools:
Identification and usage of Yamaha-specific or recommended tools for complex procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing specific sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, liquid-cooled, 5-valve, single cylinder
Displacement:
686cc
Performance
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.0:1
Throttle System:
Lever-actuated throttle with electronic throttle position sensor (for EFI models)
Fuel System
Fuel Delivery:
Mikuni BSR42 (on earlier models, TFM7FGPW indicates EFI)
Fuel Injection:
Electronic Fuel Injection (EFI)
Ignition
Ignition System:
Digital TCI
Lubrication
Lubrication System:
Wet sump
Starting System
Starting System:
Electric
Cooling System
Cooling Method:
Liquid-cooled
Engine Type
Cylinder Configuration:
Single-cylinder, inclined forward
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® automatic with selectable 2WD/4WD, shaft drive
Features
Drive Mode:
On-Command® 2WD/4WD
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Overall Length:
80.3 in (2040 mm)
Overall Width:
45.5 in (1155 mm)
Overall Height:
45.1 in (1145 mm)
Weights
Dry Weight:
571 lbs (259 kg)
Ground Clearance:
11.2 in (285 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1322 lbs (600 kg)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Front Wheel Size:
12 x 7.0 AT
Rear Wheel Size:
12 x 8.5 AT
🛡️ Safety Features
Active Features
Active Features:
Engine Braking (via Ultramatic transmission)
Passive Features
Passive Features:
Front and rear hydraulic disc brakes, anti-cinch, self-emergency braking in belt slippage (Ultramatic feature)
💡 Technology Features
Infotainment
Infotainment:
N/A (Utility ATV - focused on function over entertainment features)
Driver Assistance
Driver Assistance:
Electronic Power Steering (EPS) available on specific trims (e.g., TFM7FGPW may include EPS), improving handling and reducing rider fatigue.
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals based on usage (e.g., every 3000km or 100 hours of operation).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG or higher)
Engine Oil Capacity:
Refer to manual (typically around 2.0-2.2 liters with filter change)
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water)
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80W-90 API GL-4)
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
While generally robust, some owners report occasional issues with belt wear in the Ultramatic transmission under extreme use, or potential overheating in very slow, high-load situations. The manual will detail checks and preventative measures for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for building robust and reliable off-road vehicles, particularly its ATV lineup.
Model Evolution
Model Evolution:
The 700cc Grizzly model was a significant evolution, introducing EFI and a larger displacement engine to Yamaha's ATV offerings, building on the success of smaller displacement models.
Efi Introduction:
The 2007 model year marked the introduction of Electronic Fuel Injection (EFI) for the Grizzly 700, a significant technological upgrade over previous carbureted models.
Production
Production Years:
2007 - Present (with ongoing updates)
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