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Manual Coverage
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Systems Covered
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Engine System:
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Detailed engine disassembly, assembly, tuning, diagnostics, and component testing.
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Fuel System:
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Fuel injection system, fuel pump, injectors, fuel filter replacement, and diagnostics.
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Ignition System:
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Ignition coils, spark plugs, ignition timing, and troubleshooting.
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Cooling System:
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Radiator, coolant, water pump, thermostat, and cooling fan operation.
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Exhaust System:
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Exhaust pipe, muffler, catalytic converter inspection and replacement.
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Transmission System:
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CVT (Continuously Variable Transmission) service, belt replacement, roller weights, clutch, and torque converter.
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Chassis System:
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Frame inspection, suspension component service (front fork, rear shock), and steering system.
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Brake System:
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Brake fluid replacement, caliper service, disc inspection, brake pad replacement, and hydraulic system bleeding.
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Electrical System:
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Wiring diagrams, battery service, charging system, lighting, starter motor, and ECU diagnostics.
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Bodywork And Trim:
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Panel removal and installation, seat, fairings, and storage compartment access.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements (oil, air), spark plug checks, fluid level checks, and lubrication points.
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Troubleshooting:
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Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.
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Disassembly And Assembly:
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Complete instructions for disassembling and reassembling major vehicle components.
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Component Testing:
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Procedures for testing the functionality of various electrical and mechanical components.
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Wiring Diagrams:
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Comprehensive electrical schematics for all systems.
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Torque Specifications:
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Precise torque values for critical fasteners across all systems.
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Technical Depth
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Depth Level:
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Comprehensive (from basic maintenance to full engine rebuilds and diagnostics).
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 5,000 km or 6 months, whichever comes first.
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Oil Filter Replacement:
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Every 10,000 km or 12 months.
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Air Filter Cleaning Or Replacement:
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Inspect every 5,000 km, replace as needed (typically every 10,000-15,000 km).
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Spark Plug Replacement:
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Inspect every 10,000 km, replace as needed (recommended interval varies, e.g., 20,000-30,000 km).
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Cvt Belt Inspection Or Replacement:
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Inspect every 10,000 km, recommended replacement typically around 20,000-30,000 km.
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Brake Fluid Flush:
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Every 2 years or as recommended by the manual.
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Fluid Specifications
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Engine Oil Type:
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Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
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Engine Oil Capacity:
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Approx. 1.7 Liters (with oil filter change).
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Coolant Type:
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Permanent Antifreeze/Coolant (50/50 mix of Glycol and distilled water).
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Brake Fluid Type:
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DOT 4 Hydraulic Brake Fluid.
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Known Issues
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Common Wear Items:
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CVT belt, drive rollers, brake pads, and tires are typical wear items.
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Electrical Connections:
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Occasional reports of loose or corroded electrical connectors, especially after prolonged exposure to elements.
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Starter Clutch:
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Some models may experience wear on the starter clutch over time, leading to starting issues.
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