🏷️ Basic Information

Make:

Ford

Model:

Kuga

Generation Code:

TE

Model Years Covered:

2008-2013

Platform:

Ford Global C Platform

👋 Introduction

Market Position:

Compact Crossover SUV, targeting buyers seeking a sporty and capable utility vehicle

Competitors:

Nissan Qashqai, Volkswagen Tiguan, Mitsubishi Outlander, Honda CR-V

Key Features:

Performance-oriented turbocharged engine, car-like handling, practical SUV body style, all-wheel-drive availability

📋 Manual Details

Coverage Areas:

Complete Workshop Service and Repair

Page Count:

Over 2600 pages

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered:

General Information, Parking Aid, Anti-Theft System, Brake System, Chassis Electrical, Clutch System, Cooling System, Intake System, Data Network, Body Repair System, Emission Control, Engine Control, Engine Mechanical, Keyless Entry System, Exhaust System, Exterior, Disc Brake, Drive Axle, Fuel System, Transfer Case System, Climate Control, Wiring Harness, Acceleration/Speed Control, Entertainment System, Charging System, Glass & Window, Ignition System, Interior, Lighting, Instruments and Switches, Maintenance, Evaporative Emission, Parking Brake, Fuel and Turbo Charging, Suspension System, Steering Wheel & Column, Wheeldrive Shaft, Sunroof & Convertibles, Steering System, Propeller Shaft, Trim and Panels, Wheel Wiper Washer, Wiring Diagram

Engine Mechanical Coverage:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system, timing system, engine mounts.

Engine Control Coverage:

ECU (Engine Control Unit) operation, sensors (MAP, MAF, O2, knock, temperature), actuators (injectors, throttle body), ignition system control, fuel delivery control, emissions control integration.

Transmission Coverage:

Manual transmission (gearbox, clutch, shifting mechanisms), Automatic transmission (torque converter, planetary gear sets, valve body, electronic controls), Transfer Case system (if applicable to AWD models).

Brake System Coverage:

Front and rear disc brakes, hydraulic system, ABS, EBD, brake calipers, pads, rotors, master cylinder, brake booster, parking brake mechanism.

Suspension Steering Coverage:

Front and rear suspension components (struts, shocks, control arms, bushings), power steering system (hydraulic or electric), steering rack, steering column, wheel alignment specifications.

Chassis Electrical Coverage:

Vehicle wiring harness, fuses, relays, battery, alternator, starter motor, lighting system (headlights, taillights, interior), instrument cluster, switches, power windows, power locks, wipers, horn.

Body Repair Coverage:

Body panel removal and installation, structural repair, glass replacement, interior trim removal, door mechanisms, bumpers.

Procedures Included:

Detailed step-by-step written procedures, troubleshooting, diagnostics, repair, maintenance, servicing, exploded views, diagrams

Maintenance Procedures:

Routine servicing, oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, brake pad replacement, tire rotation.

Troubleshooting Procedures:

Diagnostic fault codes (DTCs), symptom-based troubleshooting for engine, transmission, brakes, electrical systems, and HVAC.

Repair Procedures:

Component-level repair and replacement for all major systems, including engine rebuild procedures, transmission overhaul guidance, suspension and steering component replacement.

Technical Depth:

Comprehensive; equivalent to factory service manual for technicians

Diagnostic Tools Mention:

Likely mentions use of OBD-II diagnostic scanners and specific Ford diagnostic tools (e.g., IDS - Integrated Diagnostic System).

Electrical Diagnostics:

Detailed wiring diagrams, component location charts, resistance values, voltage drop tests for diagnosing electrical faults.

Torque Specifications:

Extensive list of critical torque specifications for engine, chassis, and suspension fasteners.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Fully printable (selected pages or whole manual)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Inline 5-Cylinder (I5), Turbocharged Petrol

Engine Code Family:

Duratec

Engine Displacement:

2.5 Liters (2522 cc)

Valve Train:

DOHC (Double Overhead Camshaft), 4 Valves per Cylinder

Horsepower Range:

Approximately 200-260 HP (depending on specific tuning/market variant, common for this engine in performance applications)

Torque Range:

Approximately 230-250 lb-ft (common for this engine in performance applications)

Fuel Delivery:

Electronic Fuel Injection (EFI) with Turbocharging

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Transmission Type Standard:

Manual Transmission (MT) and Automatic Transmission (AT) available

Transmission Type Optional:

All-Wheel Drive (AWD) often paired with both manual and automatic transmissions

Transmission Features:

Torque-Vectoring AWD system (Intelligent AWD) on some models

📐 Dimensions

Length:

Approx. 4444 mm (174.9 in)

Width:

Approx. 1830 mm (72.0 in)

Height:

Approx. 1651 mm (65.0 in)

Curb Weight:

Approx. 1500-1650 kg (3300-3640 lbs) depending on drivetrain and options

Passenger Capacity:

5 Seats

🛡️ Safety Features

Euro Ncap Rating:

5 Stars (for similar models of the era, likely applies)

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Hill Launch Assist (HLA)

Passive Safety Features:

Multiple Airbags (Front, Side, Curtain), Seatbelt Pretensioners, Crumple Zones

💡 Technology Features

Infotainment System Options:

Ford Power Steering (EPS), Ford SYNC audio system with Bluetooth and USB connectivity (optional on some trims).

Driver Assistance Features:

Cruise Control, Parking Sensors (front and rear, optional), Rain-sensing wipers (optional), Automatic Headlights (optional).

Connectivity Features:

Bluetooth hands-free calling and audio streaming (with SYNC), USB port for media playback.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for exact specification)

Timing Belt Replacement:

Not applicable (Duratec engines often use timing chains)

Engine Oil Specification:

Refer to manual, likely a synthetic 5W-30 or 5W-40 meeting Ford specifications (e.g., WSS-M2C913-C or similar)

Coolant Type:

Ford Super Plus Premium Antifreeze/Coolant (Orange) or equivalent

Brake Fluid Type:

DOT 4

Transmission Fluid Type Auto:

Ford MERCON LV or equivalent automatic transmission fluid (ATF)

Transmission Fluid Type Manual:

GL-4 or GL-5 manual transmission fluid, viscosity grade as specified by Ford.

Common Issues:

Turbocharger wear (especially if maintenance is neglected), suspension component wear, potential for exhaust system issues, specific electrical gremlins (as with many vehicles of this era).

📚 Vehicle History

Brand Heritage Focus:

Ford's long history in producing reliable and driver-focused vehicles, with a growing SUV portfolio

Model Evolution Notes:

The Kuga (TE) represents Ford's first foray into the compact crossover SUV segment in many markets, blending SUV practicality with car-like driving dynamics. It was developed on a platform shared with Ford's Focus and Volvo's C30/S40/V50.

Production Location:

Saarlouis Body and Assembly, Germany