Generation:
Second Generation (B9)
Production Years Covered:
2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
Platform Code:
PSA Platform 3 (shared with Peugeot Partner Tepee)
Segment:
Compact MPV / Leisure Activity Vehicle (LAV)
Target Audience:
Families, small businesses, individuals requiring versatile cargo and passenger space
Key Competitors:
Peugeot Partner, Volkswagen Caddy, Renault Kangoo, Fiat Doblò, Ford Transit Connect
Design Philosophy:
Practicality, spaciousness, comfort, modularity
Unique Selling Points:
Generous interior space, versatile seating configurations, large boot opening, comfortable ride quality for its class
Benefit To Owner:
Enables DIY maintenance and repairs, saving time and money, empowering owners with technical knowledge
Benefit To Professional:
Provides accurate, factory-level data for efficient and correct servicing
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Technical Scope:
Comprehensive, full disassembly and reassembly
Estimated Page Count:
Likely 1000+ pages (based on typical professional workshop manuals for this scope)
Type:
Workshop Manual / Service and Repair Manual
File Delivery:
Instant Download
Print Capability:
Full Printable
Viewing Requirements:
Adobe PDF Reader
Compression Requirement:
WinZip or equivalent
Compatibility:
All Versions of Windows & Mac
Searchability:
Likely text-searchable PDF (standard for professional manuals)
Powertrain:
Engine mechanical, engine management (ECU), fuel system, ignition system, exhaust system, transmission (manual & automatic), drivetrain (front-wheel drive)
Chassis:
Suspension (front & rear), steering system, braking system (ABS, EBD, ESP), wheels & tires
Electrical:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, dashboard, power windows, central locking, wipers & washers, horn, infotainment system wiring, ECU diagnostics & wiring diagrams
Body:
Body construction, exterior panels, doors, windows, sunroof, interior trim, seats, HVAC (heating, ventilation, air conditioning)
Safety Systems:
Airbags, seatbelts, ABS, ESP (Electronic Stability Program)
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks & top-ups, brake inspection, belt inspection, tire rotation
Repair:
Engine component replacement (e.g., spark plugs, coils, fuel injectors, water pump), transmission overhaul, brake caliper replacement, suspension strut replacement, steering rack repair, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides
Diagnostics:
On-Board Diagnostics (OBD-II) information, diagnostic tool usage, sensor data interpretation
Depth:
Extensive, covering everything from basic fluid changes to complete engine and transmission rebuilds
Detail Level:
Step-by-step instructions, exploded diagrams, detailed torque specifications, wiring schematics
Engine Options Overview:
Range of petrol and diesel engines including naturally aspirated and turbocharged variants
Common Petrol Engine:
1.6 VTi (EC5) Naturally Aspirated Petrol
Common Diesel Engine:
1.6 HDi (DV6) Turbo Diesel (multiple power outputs)
Example 1.6 Hdi Power:
Approximately 90-110 hp (depending on variant)
Example 1.6 Vti Power:
Approximately 120 hp
Petrol Fuel System:
Multi-point fuel injection (MPI)
Diesel Fuel System:
Common Rail Direct Injection (CRDi)
Emission Standards:
Euro 4 / Euro 5 (depending on model year and engine variant)
Standard Transmission:
5-speed Manual Transmission
Optional Transmission:
6-speed EGS (Electronic Gearbox System) - Automated Manual Transmission (AMT)
Clutch Type:
Hydraulic clutch actuation
Manual Transmission Fluid:
Likely SAE 75W-80 GL-5 or equivalent (refer to manual for exact spec and quantity)
Egs Fluid:
Specific ATF (Automatic Transmission Fluid) or hydraulic fluid, manual required for exact type and capacity
Body Styles:
Panel Van, Passenger MPV (Tepee variant)
Length:
Approx. 4,137 mm (standard wheelbase), 4,627 mm (long wheelbase - if applicable)
Width:
Approx. 1,829 mm (excluding mirrors)
Load Volume Van:
Up to approx. 3.7 cubic meters (standard wheelbase)
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,000 - 2,300 kg
Towing Capacity:
Typically around 1,300 - 1,800 kg braked, depending on engine and configuration.
Euro Ncap Rating:
Achieved a 4-star Euro NCAP rating for adult occupant protection in original testing for this generation.
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Optional ESP (Electronic Stability Program)
Passive Safety Features:
Front airbags, optional side airbags, front and rear seatbelt pre-tensioners, ISOFIX child seat mounting points
Infotainment System:
Varies by trim level and year. Could include basic radio/CD players, optional integrated CD/MP3 players, and in later models, touchscreen infotainment systems with Bluetooth connectivity.
Driver Assistance Features:
Parking sensors (rear, sometimes front), cruise control, speed limiter.
Connectivity Options:
Bluetooth hands-free calling and audio streaming (on higher trims/optional units).
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 1 year, whichever comes first. Specific oil type and viscosity are crucial (refer to manual).
Timing Belt Replacement:
For 1.6 HDi engines, timing belt replacement is typically recommended every 150,000 miles (240,000 km) or 10 years, but it is critical to verify and follow the manual's schedule due to potential catastrophic failure if it breaks.
Air Filter Replacement:
Recommended every 37,500 miles (60,000 km) or as needed based on operating conditions.
Fuel Filter Replacement:
For diesel engines, typically every 37,500 miles (60,000 km) to prevent injector issues.
Engine Oil Specification:
Varies by engine. For 1.6 HDi, often requires PSA B71 2290 compliant 0W-30 or 5W-30 low-SAPS oil. For 1.6 VTi, often requires ACEA A3/B4 or C3 compliant 5W-30 or 5W-40. Manual is definitive.
Coolant Specification:
Long-life antifreeze coolant, typically PSA S71 2710 or equivalent (e.g., G12/G13 based).
Brake Fluid Specification:
DOT 4 or DOT 4 ESP (with higher boiling point and moisture resistance).
Common Diesel Issues:
DPF (Diesel Particulate Filter) regeneration issues, EGR valve problems, potential for turbocharger issues if not maintained, injector concerns with poor fuel quality.
Common Petrol Issues:
Occasional ignition coil or spark plug issues, potential for oil consumption in higher mileage examples.
Common HVAC Issues:
Refrigerant leaks, blower motor resistor failures, cabin filter replacement frequency.
Suspension Wear:
Wear on suspension bushings and ball joints is common due to vehicle type and usage patterns.
Citroen Legacy:
Citroën has a long history of producing innovative and practical vehicles, particularly in the leisure vehicle and van segments.
Berlingo Lineage:
The Berlingo (initially based on the Citroën ZX platform) was first introduced in 1996 as a versatile leisure activity vehicle and light commercial van. The 2008-2015 model represents the second generation (B9), a significant redesign built on a more modern platform.
Manufacturing Locations:
Primarily manufactured in Spain (Vigo plant) and other PSA group facilities.
