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2008 Chevrolet Aveo5 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo5 Year: 2008 Body Style: 5-door Hatchback Codes Platform: T200 (GM Gamma Platform) 👋 Introduction Market Position Segment: Subcompact hatchback. Target Audience: Budget-conscious...
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Type: Car
Vendor:
Sku: 46725
2008 Chevrolet Aveo5 Service & Repair Manual Software2008 Chevrolet Aveo5 Service & Repair Manual Software2008 Chevrolet Aveo5 Service & Repair Manual Software2008 Chevrolet Aveo5 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Aveo5
Year:
2008
Body Style:
5-door Hatchback
Codes
Platform:
T200 (GM Gamma Platform)
👋 Introduction
Market Position
Segment:
Subcompact hatchback.
Target Audience:
Budget-conscious consumers seeking practical, economical transportation.
Competitive Analysis
Competitors:
Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Versa.
Key Features
Unique Selling Points:
Affordability, decent fuel economy for its class, practicality of the hatchback design.
Purpose Of Manual:
To provide comprehensive repair and maintenance guidance for the 2008 Chevrolet Aveo5.
📋 Manual Details
Coverage Areas
Covered Areas:
All major mechanical, electrical, and body systems.
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual (Software)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emissions control (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, oxygen sensors.
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor.
Transmission Manual:
Clutch system, transmission internal components, gear shift mechanism.
Transmission Automatic:
Torque converter, automatic transmission hydraulic control, transmission control module (TCM).
Drivetrain:
Front axle, CV joints, driveshafts.
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (torsion beam axle, shock absorbers).
Steering:
Power steering system (pump, rack and pinion), steering column.
Brakes:
Front disc brakes, rear drum brakes, anti-lock braking system (ABS) components, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, power locks.
Body And Frame:
Body panels, doors, hood, tailgate, interior trim, structural components.
Climate Control:
HVAC system, air conditioning compressor, heater core, blower motor, refrigerant system.
Restraint Systems:
Airbags, seat belts, SRS control module.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, scan tool usage.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, brake service.
Engine Repair:
Engine diagnostics, timing belt/chain replacement, head gasket replacement, piston ring replacement, bearing replacement.
Transmission Repair:
Transmission fluid and filter changes, clutch replacement, transmission rebuild procedures.
Brake Repair:
Brake pad and rotor replacement, brake caliper service, brake fluid flush, ABS system troubleshooting.
Suspension And Steering Repair:
Strut and shock absorber replacement, control arm replacement, tie rod end replacement, power steering pump replacement.
Electrical Troubleshooting:
Wiring diagrams, circuit testing, component diagnosis for starters, alternators, sensors, and control modules.
Bodywork And Paint:
Panel alignment, trim removal and installation, minor body repair techniques.
Climate Control Service:
AC system recharging, component replacement (compressor, evaporator, condenser), heater core replacement.
Technical Depth
Depth:
Comprehensive, from basic maintenance to detailed component overhaul and advanced diagnostics.
Diagnostic Capability:
Includes diagnostic trouble codes (DTCs), sensor data, and troubleshooting flowcharts for common issues.
Specifications And Tolerances:
Provides torque specifications, clearances, fluid capacities, and other critical technical data.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory service information.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LXT (for 1.6L DOHC)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.6 Liters (1598 cc)
Performance
Horsepower:
108 hp @ 6000 rpm
Torque:
105 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (recommended)
Engine Features
Timing Drive:
Timing Belt (requiring periodic replacement)
Emissions Control:
Catalytic converter, Oxygen sensors (O2 sensors), Evaporative Emission Control (EVAP) system.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Features:
Electronic control, torque converter lock-up.
Fluid Specs
Manual Fluid:
GM P/N 12346005 (Dexron III H equivalent or synthetic GL-4 gear oil)
Automatic Fluid:
GM P/N 88864369 (Dexron VI Automatic Transmission Fluid)
📐 Dimensions
Exterior
Length:
3990 mm (157.1 inches)
Width:
1680 mm (66.1 inches)
Height:
1500 mm (59.1 inches)
Wheelbase:
2480 mm (97.6 inches)
Cargo
Cargo Volume:
Approx. 220 liters (8.0 cu ft) with rear seats up, expandable with seats folded.
Weights
Curb Weight:
Approx. 1115 kg (2458 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
4 stars (driver), 3 stars (front passenger) - based on older testing protocols.
IIHS Side Impact:
Acceptable (for models with side airbags)
Active Features
ABS:
Standard on most trims.
Traction Control:
Optional on some trims.
Passive Features
Airbags:
Front airbags standard. Optional side curtain airbags available.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD stereo with optional MP3 playback and auxiliary input.
Display:
Digital or analog displays for radio and climate control. No touchscreen infotainment system.
Driver Assistance
Features:
Limited driver assistance features; primarily focused on core safety systems like ABS (optional).
Connectivity
Features:
Auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) with platinum-tipped plugs.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical maintenance item).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend (API Service SG, SH, SJ, SL, SM)
Coolant Type:
GM P/N 12346005 (Dex-Cool OAT - Orange)
Brake Fluid Type:
DOT 3
Known Issues
Timing Belt Failure:
Premature failure of the timing belt or tensioner can lead to severe engine damage due to interference design. Strict adherence to replacement intervals is crucial.
Power Steering Issues:
Occasional reports of power steering pump noise or leaks.
Suspension Wear:
Worn front struts and rear shock absorbers can lead to a rough ride and handling issues.
Check Engine Light:
Can be related to O2 sensors, EVAP system leaks, or ignition system components.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, a division of General Motors, has a long history of producing reliable and affordable vehicles.
Model Evolution
Aveo Generation:
This is the second generation of the Chevrolet Aveo, codenamed T250, introduced for the 2007 model year. It was a significant redesign from the T200 generation.
Aveo5 Design:
The '5' designation signifies the 5-door hatchback body style, offering more practicality than the Aveo sedan.
Production
Production Location:
Primarily manufactured in South Korea (GM Daewoo).
Production Years:
The T250 Aveo (including the Aveo5) was produced from 2007 to 2011 model years in North America.
🏆 Awards & Recognition
Recognitions
Awards:
Generally not recognized for awards; positioned as an economical entry-level vehicle.
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