Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, emission control, starting and charging systems, engine control module (ECM).
Drivetrain Systems:
Manual and automatic transmissions, transfer case, drive axles, propeller shafts, differentials.
Suspension And Steering:
Front and rear suspension components, steering gear, power steering system, wheel alignment.
Braking Systems:
Hydraulic brake system, Anti-lock Braking System (ABS), parking brake, brake pad and rotor replacement, brake caliper service.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, mirrors, fuses, relays, body control module (BCM), Powertrain Control Module (PCM).
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling.
Body And Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, glass replacement, bumpers.
Safety Systems:
Airbag system (SRS), seat belt systems.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and emissions control components.
Fuel Tank And Lines:
Fuel tank removal/installation, fuel pump, fuel lines, fuel filter replacement (diesel models have specific filter requirements).
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan clutch, and cooling fan operation.
Lighting And Signals:
Headlights, taillights, turn signals, brake lights, interior lighting, fog lights, and related wiring.
Instrumentation And Gauges:
Dashboard indicators, gauges (speedometer, tachometer, fuel, temperature, oil pressure), warning lights, and their associated sensors and wiring.
Diagnostic Procedures:
Diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing, wiring diagrams and troubleshooting guides.
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, scheduled maintenance intervals.
Repair Procedures:
Component removal and installation, system repairs, adjustments, calibration.
Rebuild Procedures:
Engine assembly/disassembly, transmission overhaul, differential rebuild (where applicable).
Wiring Schematics:
Detailed electrical diagrams for all vehicle systems, including engine, chassis, body, and accessories.
Torque Specifications:
Comprehensive list of all torque specifications for fasteners across all vehicle systems.
Special Tool Requirements:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Depth Of Information:
Factory-level technical information for diagnostics, repair, and maintenance.
Level Of Detail:
Detailed step-by-step instructions, torque specifications, special tool requirements, wiring schematics, and component locations.
Engine Option 1:
6.0L V8 Power Stroke Turbodiesel (LQ4)
Engine Option 1 Description:
Displacement: 6.0 Liters (365 cu. in.), Configuration: V8, Fuel: Diesel, Aspiration: Turbocharged.
Engine Option 2:
6.6L V8 Duramax Turbo-Diesel (LLY/LBZ)
Engine Option 2 Description:
Displacement: 6.6 Liters (403 cu. in.), Configuration: V8, Fuel: Diesel, Aspiration: Turbocharged.
Engine Option 3:
6.0L V8 Vortec Gasoline (LQ4)
Engine Option 3 Description:
Displacement: 6.0 Liters (365 cu. in.), Configuration: V8, Fuel: Gasoline, Aspiration: Naturally Aspirated.
Hp 6.0L Gas:
Approx. 300-320 hp (varies by application)
Torque 6.0L Gas:
Approx. 360-370 lb-ft (varies by application)
Hp 6.6L Duramax:
Approx. 300-360 hp (varies by specific Duramax variant - LLY/LBZ)
Torque 6.6L Duramax:
Approx. 520-765 lb-ft (varies by specific Duramax variant - LLY/LBZ)
Fuel Type Diesel:
Diesel (Common Rail for Duramax)
Fuel Type Gasoline:
Unleaded Gasoline
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) for gasoline; High-pressure common rail direct injection for diesel.
Wheelbase Options:
Various, including 133.5" (Regular Cab, Short Bed), 143.5" (Extended Cab, Short Bed), 153.5" (Regular Cab, Long Bed), 167.5" (Extended Cab, Long Bed), 168.5" (Crew Cab, Short Bed), 183.5" (Crew Cab, Long Bed).
Bed Length Options:
Short Box (6.5 ft), Long Box (8 ft)
Gvwr Range:
Typically 10,000 lbs to 12,000 lbs (Gross Vehicle Weight Rating), depending on configuration.
Curb Weight Range:
Approx. 6,000 - 7,500 lbs (varies significantly by configuration and engine).
Oil Change Interval:
Gasoline: 7,500 miles or 6 months. Diesel: 5,000-7,500 miles or 6 months (depending on operating conditions, consult manual for specifics).
Transmission Fluid Change:
Automatic: 50,000 - 100,000 miles (heavy-duty use may require more frequent changes; consult manual).
Coolant Change:
Diesel: Initially at 150,000 miles, then every 75,000 miles. Gasoline: 100,000 miles or 5 years, then every 50,000 miles or 3 years.
Engine Oil Gasoline:
SAE 5W-30, API Certified (refer to manual for specific GM specification like dexos or equivalent).
Engine Oil Diesel:
CJ-4 or CK-4 rated Diesel Engine Oil, SAE 15W-40 or 5W-40 (depending on climate and specific Duramax/Power Stroke requirements, consult manual).
Transmission Fluid Automatic:
Dexron VI (or Dexron III H if specified for Allison 1000 in this year).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (specifics vary by transmission model).
Coolant:
Dex-Cool (Orange, 50/50 mixture of ethylene glycol and deionized water) or equivalent.
Common Issues Diesel 6.0L Power Stroke:
Head gasket failure, EGR cooler failure, injector issues, turbocharger problems. (Note: The 6.0L was a Ford engine used in some GM chassis prior to the Duramax takeover, but this manual is for Chevrolet. It is important to clarify engine specifics, but if the manual covers it, it would detail these).
Common Issues Duramax 6.6L:
Injectors (early models), glow plug issues, turbocharger wastegate issues, EGR cooler leaks, water pump failures. (LLY and LBZ are generally robust).
Common Issues Gasoline 6.0L:
Intake manifold gasket leaks, exhaust manifold leaks, AFM/DOD lifter issues (if equipped, though less common in 3500HD for this year), catalytic converter issues.