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2008 Dodge Ram Truck Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2008 Codes Chassis Code: DS/DJ 👋 Introduction Market Position Segment: Full-size pickup truck. Competed in a highly contested segment. Competitive...
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2008 Dodge Ram Truck Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2008
Codes
Chassis Code:
DS/DJ
👋 Introduction
Market Position
Segment:
Full-size pickup truck. Competed in a highly contested segment.
Competitive Analysis
Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra, Nissan Titan.
Key Features
Design:
Distinctive 'Ram Tough' styling, available in various cab configurations (Regular Cab, Quad Cab, Mega Cab) and bed lengths. Known for its bold grille and aggressive stance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control, Fuel System, Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (4WD), Driveline, Axles, Suspension (Front and Rear), Steering System, Brakes (ABS, Standard), Wheels and Tires, Body, Doors, Windows, Exterior Trim, Interior Trim, HVAC System, SRS (Airbag) System, Electrical System (Wiring Diagrams), Fuses and Relays, Lighting, Instrumentation, Emissions Control
Page Count
Estimated Pages:
2500-3500
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF - assumed based on typical modern manuals, but factory manuals were often printed)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components. Includes cylinder head, valves, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system.
Engine Control:
Diagnosis and repair of engine control module (ECM), sensors (e.g., O2, MAP, Crankshaft Position, Camshaft Position), actuators (e.g., fuel injectors, ignition coils), and emissions control systems. OBD-II diagnostic trouble codes (DTCs) and their causes/solutions.
Fuel System:
Maintenance and repair of fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel tank, and evaporative emission control (EVAP) system.
Transmission And Driveline:
Comprehensive coverage for both automatic (e.g., 45RFE, 545RFE) and manual transmissions, including service, overhaul, fluid capacities, and diagnostic procedures. Includes transfer case operation and service for 4WD models, as well as propeller shafts, U-joints, and rear axle assembly.
Suspension And Steering:
Repair and alignment specifications for independent front suspension and solid rear axle, including shock absorbers, springs, control arms, ball joints, tie rods, and steering gear/rack.
Brakes:
Service and repair of front disc brakes, rear drum or disc brakes, hydraulic system, ABS components, parking brake system, and bleeding procedures.
Electrical And Lighting:
Detailed wiring diagrams for all vehicle systems, including power distribution, grounds, lighting (headlamps, taillamps, interior), instruments, wipers, horn, power accessories, and SRS system.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid change procedures (oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements, and lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, including symptom analysis, diagnostic charts, and specific repair steps to address issues.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair or replacement, and reassembly for virtually all major vehicle systems.
Specifications And Data:
Torque specifications for critical fasteners, component tolerances, fluid capacities, electrical resistance values, pressure readings, and alignment specifications.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance, routine service, component-level repair, advanced diagnostics, and full system overhauls. Suitable for professional technicians and skilled DIYers.
📊 Manual Specifications
File Format
Format:
Likely PDF, providing searchability and ease of access. If physical, bound book format.
Print Quality
Quality:
High-resolution digital scans of original factory documentation, ensuring clarity of text and diagrams. If printed, professional binding and clear text.
Binding Type
Type:
N/A (if digital PDF). If printed, likely spiral-bound or perfect-bound for ease of use in a workshop environment.
Paper Type
Type:
N/A (if digital PDF). If printed, heavy-duty paper stock to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8.
Performance
5.7L Hemi Horsepower:
345 hp @ 5400 rpm
5.7L Hemi Torque:
375 lb-ft @ 4100 rpm
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI) for V6, Electronic Fuel Injection (EFI) for V8s.
Engine Cooling
Coolant Type:
HOAT (Hybrid Organic Acid Technology) type, typically orange or pink coolant. Refer to manual for exact Mopar specification.
🔧 Transmission
Standard
Transmission Options:
Multiple options including 45RFE/545RFE (4-speed automatic), NV3500 (5-speed manual), NV4500 (5-speed manual - likely heavier duty applications).
Optional
Transfer Case:
Electronic Shift-on-the-Fly (ESOF) or part-time manual transfer case (for 4WD models).
Features
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent specification).
📐 Dimensions
Exterior
Wheelbase Options:
Varies by cab and bed configuration (e.g., 120.5" for Regular Cab Short Bed, 140.5" for Quad Cab Short Bed, 160.5" for Crew Cab Long Bed).
Overall Length Approx:
200-240 inches (approx., depending on configuration)
Weights
Curb Weight Approx:
4,500 - 5,500 lbs (approx., depending on configuration and engine)
Cargo
Bed Length Options:
6'4" (Short Bed), 8'0" (Long Bed)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Driver: 5 Stars, Passenger: 5 Stars (for most configurations)
NHTSA Side Impact:
Front Seat: 5 Stars, Rear Seat: 5 Stars (for most configurations)
NHTSA Rollover:
4 Stars (for most configurations)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, available side-curtain airbags (depending on trim/configuration).
💡 Technology Features
Infotainment
Audio System Options:
Available AM/FM/CD/MP3 audio systems, optional SiriusXM Satellite Radio, and navigation systems (depending on trim level).
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Outlets:
12V power outlets in the cabin.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendation based on oil used).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles for automatic transmissions, depending on use and fluid type. Manual transmissions generally require less frequent service.
Coolant Change Interval:
Typically every 30,000-60,000 miles or 3-5 years for HOAT coolant.
Fluid Specifications
Engine Oil Specification:
Refer to owner's manual, typically SAE 5W-20 or 5W-30 for 3.7L V6 and 4.7L V8, and 5W-20 for 5.7L HEMI. Always verify with the manual or oil cap.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Known Issues
Heatexchanger Leaks:
Some reports of heater core leaks, particularly with the 5.7L HEMI engine, can lead to coolant loss and cabin fogging.
Throttle Body Issues:
Occasional issues with electronic throttle bodies causing rough idle or stalling.
Transmission Hard Shifting:
Some 45RFE/545RFE transmissions may exhibit hard shifting or occasional flare between gears, often related to solenoid pack or valve body issues.
📚 Vehicle History
Brand Heritage
Heritage:
Dodge has a long history of producing robust and capable trucks, with the Ram line evolving significantly since its inception in 1981.
Model Evolution
Generation:
This 2008 model is part of the fourth generation of Dodge Ram trucks (2009-2018 model years, with 2009 marking a major redesign; 2008 is the final year of the third generation, DS/DJ platform).
Production
Manufacturing Location:
Warren Truck Assembly Plant, Warren, Michigan, and Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 2008 model year are numerous across the automotive press, trucks in this generation often received accolades for their Hemi engine power and towing capabilities.
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