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Ford Vehicles All Models Inc. Ford Escape Hybrid Complete Workshop Service Repair Manual 2008

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Escape Hybrid Year: 2008 Generation Generation Code: CD2 (Second Generation) Codes Platform: CD2 ๐Ÿ‘‹ Introduction Market Position Market Segment: Compact Crossover SUV, pioneering...
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Ford Vehicles All Models Inc. Ford Escape Hybrid Complete Workshop Service Repair Manual 2008
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Year:
2008
Generation
Generation Code:
CD2 (Second Generation)
Codes
Platform:
CD2
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Compact Crossover SUV, pioneering mainstream hybrid technology in its class
Competitive Analysis
Competitors 2008:
Toyota RAV4 Hybrid (later introduction), Honda CR-V, Nissan Rogue, Subaru Forester
Key Features
Key Selling Points:
Excellent fuel economy (for its class and era), practical SUV packaging, advanced hybrid powertrain integration, comfortable ride
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Page Count Estimate:
Estimated 2000+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
2.3L Duratec PZEV (HEV) - Detailed disassembly, assembly, troubleshooting, component testing, specifications
Hybrid System:
High-voltage battery system, electric motor/generator (MG1, MG2), power split device, hybrid control module (HCU), regenerative braking system, charging system
Powertrain Control:
Engine Control Module (ECM), Hybrid Control Module (HCU), powertrain sensors and actuators, wiring diagrams for hybrid components
Transmission:
e-CVT (Electronic Continuously Variable Transmission) - Internal components, hydraulic control, electrical connections, troubleshooting
Chassis:
Front suspension, rear suspension, steering system, braking system (including ABS and hybrid-specific braking regeneration)
Electrical System:
12V auxiliary battery system, charging system (DC-DC converter), starter motor, lighting, power accessories, fuses and relays, extensive wiring diagrams
Body And Trim:
Interior trim removal and installation, exterior body panels, doors, glass, bumpers, seals
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors, emissions control components.
Cooling System:
Engine cooling system (radiator, thermostat, water pump, coolant passages), and dedicated hybrid system cooling circuits.
Hvac
HVAC System:
Air conditioning system, heater core, climate control module, refrigerant charging and recovery procedures
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacement (oil, air, cabin), fluid checks and top-offs (coolant, brake fluid, power steering fluid, hybrid coolant)
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical diagnostic charts, hybrid system fault diagnosis
Repair Procedures:
Engine component replacement (pistons, valves, bearings), hybrid system component replacement (battery, motor-generators), transmission overhaul, brake caliper and rotor replacement, suspension component replacement
Diagnostics:
Scan tool usage, sensor testing, actuator testing, wiring harness continuity checks, hybrid system specific diagnostic flowcharts
Wheel Alignment Specifications:
Front and rear wheel alignment angles, caster, camber, toe specifications.
Tire And Wheel Information:
Recommended tire sizes, inflation pressures, wheel specifications, lug nut torque values.
Technical Depth
Depth:
Comprehensive (A-Z), suitable for professional technicians and advanced DIY enthusiasts
Wiring Diagrams:
Extensive, detailed wiring diagrams covering all vehicle systems, including specific diagrams for the hybrid electrical components.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality, Printable Pages, Searchable Text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
2.3L Duratec PZEV (ATK Hybrid)
Performance
Horsepower Gasoline:
133 hp @ 6000 rpm (2.3L Duratec)
Torque Gasoline:
145 lb-ft @ 4000 rpm (2.3L Duratec)
Electric Motor Power:
94 hp (60 kW) from electric motor/generator (MG2)
Combined System Output:
177 hp (combined net power)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Construction
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Valvetrain:
DOHC, 4 valves per cylinder
๐Ÿ”ง Transmission
Standard
Transmission Type:
Electronic Continuously Variable Transmission (e-CVT)
Optional
Optional Transmission:
None (e-CVT is standard for Hybrid models)
Features
Hybrid Drive Modes:
EV Mode, Charge Mode, Assist Mode
๐Ÿ“ Dimensions
Exterior
Length:
178.9 inches (4544 mm)
Width:
71.2 inches (1808 mm)
Height:
66.3 inches (1684 mm)
Wheelbase:
103.1 inches (2619 mm)
Weights
Curb Weight Approx:
3,670 lbs (1665 kg) - FWD; 3,879 lbs (1759 kg) - AWD
Gross Vehicle Weight Rating Gvwr:
Approx. 4,550 lbs (2064 kg)
Cargo
Cargo Volume Behind Second Row:
36.8 cu ft (1042 L)
Cargo Volume With Second Row Folded:
67.9 cu ft (1923 L)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Driver Rating:
5 Stars (2008 Model Year)
NHTSA Frontal Passenger Rating:
5 Stars (2008 Model Year)
NHTSA Side Driver Rating:
5 Stars (2008 Model Year)
NHTSA Side Rear Passenger Rating:
5 Stars (2008 Model Year)
IIHS Roof Strength Rating:
Good (2008 Model Year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (Electronic Traction Control)
Electronic Stability Control:
Standard (AdvanceTrac with Roll Stability Control)
Passive Features
Airbags:
Front dual-stage airbags, front-seat side airbags, Safety Canopyยฎ side-curtain airbags
Seatbelts:
Three-point active belts for all seating positions, front seat pretensioners
๐Ÿ’ก Technology Features
Infotainment
Available Systems:
AM/FM stereo with CD player, MP3 capability, available SiriusXM Satellite Radio, available premium audio system.
Driver Assistance
Available Features:
Reverse sensing system, tire pressure monitoring system (TPMS)
Connectivity
Connectivity Options:
Auxiliary audio input jack
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil)
Engine Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Replace every 15,000 miles (24,000 km) or annually
Coolant Replacement Engine:
Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km)
Coolant Replacement Hybrid System:
Specific interval for hybrid cooling system, refer to manual for exact procedure and fluid type.
Fluid Specifications
Engine Oil Type Viscosity:
SAE 5W-20 (meeting Ford specification WSS-M2C153-H)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Coolant Type:
Ford Ultimate Engine Coolant (Blue) or equivalent meeting specification WSS-M97B38-C
Brake Fluid Type:
DOT 3
Known Issues
Hybrid Battery Degradation:
As with most early hybrid systems, battery degradation over time is a possibility, impacting performance and efficiency. Manual covers diagnostics and potential replacement.
Hybrid System Cooling Issues:
Potential for coolant leaks or pump failures in the hybrid cooling system. Manual details inspection and service procedures.
E-Cvt Noise:
Some reports of whining or grinding noises from the e-CVT. Manual provides diagnostic steps.
๐Ÿ“š Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, established 1903, a pioneer in mass production and automotive innovation.
Model Evolution
Escape First Generation:
Introduced in 2000, built on the Mazda GF platform.
Escape Second Generation:
Redesigned for the 2008 model year, built on the CD2 platform, significant styling and technology updates. Hybrid model introduced in 2005.
Production
Assembly Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years Cd2 Escape:
2008-2012
๐Ÿ† Awards & Recognition
Recognitions
Edmunds Best Fuel Efficient SUV:
Recognized by automotive publications for its fuel efficiency in the SUV segment.
Greenest Vehicle Award Contender:
Often cited in lists of environmentally friendly vehicles for its hybrid powertrain.
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