Engine Mechanical:
2.3L Duratec PZEV (HEV) - Detailed disassembly, assembly, troubleshooting, component testing, specifications
Hybrid System:
High-voltage battery system, electric motor/generator (MG1, MG2), power split device, hybrid control module (HCU), regenerative braking system, charging system
Powertrain Control:
Engine Control Module (ECM), Hybrid Control Module (HCU), powertrain sensors and actuators, wiring diagrams for hybrid components
Transmission:
e-CVT (Electronic Continuously Variable Transmission) - Internal components, hydraulic control, electrical connections, troubleshooting
Chassis:
Front suspension, rear suspension, steering system, braking system (including ABS and hybrid-specific braking regeneration)
Electrical System:
12V auxiliary battery system, charging system (DC-DC converter), starter motor, lighting, power accessories, fuses and relays, extensive wiring diagrams
Body And Trim:
Interior trim removal and installation, exterior body panels, doors, glass, bumpers, seals
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors, emissions control components.
Cooling System:
Engine cooling system (radiator, thermostat, water pump, coolant passages), and dedicated hybrid system cooling circuits.
HVAC System:
Air conditioning system, heater core, climate control module, refrigerant charging and recovery procedures
Routine Maintenance:
Oil change intervals and specifications, filter replacement (oil, air, cabin), fluid checks and top-offs (coolant, brake fluid, power steering fluid, hybrid coolant)
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical diagnostic charts, hybrid system fault diagnosis
Repair Procedures:
Engine component replacement (pistons, valves, bearings), hybrid system component replacement (battery, motor-generators), transmission overhaul, brake caliper and rotor replacement, suspension component replacement
Diagnostics:
Scan tool usage, sensor testing, actuator testing, wiring harness continuity checks, hybrid system specific diagnostic flowcharts
Wheel Alignment Specifications:
Front and rear wheel alignment angles, caster, camber, toe specifications.
Tire And Wheel Information:
Recommended tire sizes, inflation pressures, wheel specifications, lug nut torque values.
Depth:
Comprehensive (A-Z), suitable for professional technicians and advanced DIY enthusiasts
Wiring Diagrams:
Extensive, detailed wiring diagrams covering all vehicle systems, including specific diagrams for the hybrid electrical components.
NHTSA Frontal Driver Rating:
5 Stars (2008 Model Year)
NHTSA Frontal Passenger Rating:
5 Stars (2008 Model Year)
NHTSA Side Driver Rating:
5 Stars (2008 Model Year)
NHTSA Side Rear Passenger Rating:
5 Stars (2008 Model Year)
IIHS Roof Strength Rating:
Good (2008 Model Year)
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (Electronic Traction Control)
Electronic Stability Control:
Standard (AdvanceTrac with Roll Stability Control)
Airbags:
Front dual-stage airbags, front-seat side airbags, Safety Canopyยฎ side-curtain airbags
Seatbelts:
Three-point active belts for all seating positions, front seat pretensioners
Oil Change Interval Synthetic:
7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil)
Engine Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Replace every 15,000 miles (24,000 km) or annually
Coolant Replacement Engine:
Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km)
Coolant Replacement Hybrid System:
Specific interval for hybrid cooling system, refer to manual for exact procedure and fluid type.
Engine Oil Type Viscosity:
SAE 5W-20 (meeting Ford specification WSS-M2C153-H)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Coolant Type:
Ford Ultimate Engine Coolant (Blue) or equivalent meeting specification WSS-M97B38-C
Hybrid Battery Degradation:
As with most early hybrid systems, battery degradation over time is a possibility, impacting performance and efficiency. Manual covers diagnostics and potential replacement.
Hybrid System Cooling Issues:
Potential for coolant leaks or pump failures in the hybrid cooling system. Manual details inspection and service procedures.
E-Cvt Noise:
Some reports of whining or grinding noises from the e-CVT. Manual provides diagnostic steps.
Ford Heritage:
Ford Motor Company, established 1903, a pioneer in mass production and automotive innovation.
Escape First Generation:
Introduced in 2000, built on the Mazda GF platform.
Escape Second Generation:
Redesigned for the 2008 model year, built on the CD2 platform, significant styling and technology updates. Hybrid model introduced in 2005.
Assembly Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years Cd2 Escape:
2008-2012