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Harley Davidson XL1200N Sportster Motorcycle 2008 Factory Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200N Sportster Year: 2008 Codes Vin Prefix: 1HD 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson XL1200N Sportster owners, independent repair...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200N Sportster
Year:
2008
Codes
Vin Prefix:
1HD
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson XL1200N Sportster owners, independent repair shops, enthusiasts
Competitive Analysis
Competitors:
Other V-twin cruisers from brands like Indian, Victory, and Japanese manufacturers (e.g., Yamaha V-Star, Kawasaki Vulcan, Honda Shadow)
Key Features Vehicle
Sportster Legacy:
The Sportster line represents Harley-Davidson's long-standing heritage in a more accessible and agile package.
Xl1200N Design:
The 'N' designation often signifies a 'Nightster' variant, typically featuring a darker, more minimalist aesthetic, lower seat height, and often forward controls.
Key Features Manual
Ease Of Use:
Step-by-step instructions, illustrative pictures, and clear wiring diagrams enhance user comprehension.
Completeness:
Provides comprehensive coverage for all repair and servicing procedures, aiming to be a definitive guide.
📋 Manual Details
Coverage Areas
Engine:
Service and Repair
Transmission:
Service and Repair
Electrical System:
Service and Repair including Wiring Diagrams
Chassis:
Service and Repair (Suspension, Brakes, Wheels, Steering)
Bodywork:
Service and Repair
Page Count
Estimated Pages:
Likely 400-600 pages (typical for factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Evolution V-Twin), Transmission (5-speed, Cruise Drive), Primary Drive, Final Drive
Fuel And Emission:
Fuel Injection (EFI), Fuel Tank, Fuel Pump, Exhaust System, Emissions Control
Ignition And Charging:
Ignition System, Charging System (Alternator, Regulator/Rectifier), Battery
Lighting And Instruments:
Headlight, Taillight, Turn Signals, Indicator Lamps, Speedometer, Tachometer, Gauges
Suspension And Steering:
Front Fork (Telescopic), Rear Shocks, Handlebars, Steering Head
Brakes:
Front and Rear Disc Brakes (Hydraulic), Brake Lines, Master Cylinders, Calipers
Wheels And Tires:
Wheels, Tires, Hubs, Bearings
Frame And Body:
Frame, Fenders, Fuel Tank, Seat, Side Covers, Chrome Components
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacement, Spark Plug Replacement, Brake Fluid Flush, Tire Pressure Checks
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation (if applicable to EFI), Component Testing
Disassembly And Assembly:
Step-by-step instructions for engine, transmission, suspension, brake, and electrical component removal and installation
Rebuilds:
Detailed procedures for engine and transmission rebuilds, including torque specifications and clearances
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems
Technical Depth
Depth:
Complete Factory Level Repair and Maintenance, including advanced diagnostics and component overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for easy navigation and information retrieval.
Print Quality:
Designed for printing, with clear text and high-resolution diagrams/images.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin, Air-Cooled
Displacement:
1200cc (73.4 cubic inches)
Bore X Stroke:
3.50 in x 3.81 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1 (typical for this era)
Performance
Horsepower Estimated:
Approximately 65-70 HP (at crankshaft)
Torque Estimated:
Approximately 70-75 ft-lbs (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline, minimum 91 Octane (ROZ+MON)/2)
Lubrication
Oil Type:
Harley-Davidson SYN3 (Synthetic) or Harley-Davidson 20W-50 Motorcycle Oil
Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Type:
5-Speed Cruise Drive Transmission
Primary Drive:
Chain, 34/46 ratio (1.353)
Final Drive:
Belt, 32/65 ratio (2.031)
Features
Clutch:
Wet, multi-plate
Transmission Fluid:
Harley-Davidson FORMULA+ Transmission & Primary Chaincase Lubricant
📐 Dimensions
Exterior
Length:
Approx. 90.5 in (2299 mm)
Width:
Approx. 32.7 in (830 mm)
Height:
Approx. 46.0 in (1168 mm)
Seat Height:
Approx. 26.0 in (660 mm) - Laden (typical for Nightster)
Weights
Dry Weight:
Approx. 556 lbs (252 kg)
Gross Vehicle Weight Rating:
Approx. 965 lbs (438 kg)
Payload Capacity:
Approx. 409 lbs (185 kg)
Fuel Capacity:
3.3 US gallons (12.5 Liters)
Oil Capacity:
3.0 US quarts (2.8 Liters)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not rated by organizations like NHTSA in the same way as cars. Safety relies on rider skill and adherence to safe riding practices.
Active Features
Brakes:
Hydraulic disc brakes front and rear for effective stopping power.
Tires:
Tubeless tires for improved puncture resistance and stability.
Passive Features
Lighting:
Halogen headlight, LED tail/brake light, and integrated turn signals for visibility.
Frame Construction:
Steel frame provides a robust foundation for rider safety.
Recommendations
Personal Protective Equipment:
Crucial emphasis on helmets, riding jackets, gloves, pants, and boots for rider safety.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated tachometer (often a combined unit), indicator lamps for turn signals, oil pressure, neutral, engine diagnostics.
Audio System:
Typically no integrated audio system on this model; aftermarket options available.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was typically an optional feature on 2008 models, not standard.
Connectivity
Smartphone Integration:
No native smartphone integration or Bluetooth connectivity.
Ignition
Key Type:
H-Dタンデムキー (Handlebar Lock and Ignition Key)
Security System:
Factory Harley-Davidson Security System (Smart Security System) with proximity fob was an optional feature.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Vibration Inspection:
Check for loose fasteners and electrical connections at every service interval due to vibration.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50) or Harley-Davidson 20W-50 Motorcycle Oil
Transmission Primary Fluid:
Harley-Davidson FORMULA+ Transmission & Primary Chaincase Lubricant
Brake Fluid:
DOT 4, Harley-Davidson Heavy Duty DOT 4 Brake Fluid
Fork Oil:
Refer to manual for specific weight and type; typically 10W or similar.
Coolant:
N/A (Air-Cooled Engine)
Known Issues
Electrical Connections:
Vibration can loosen connectors; regular inspection of wiring harnesses is recommended.
Clutch Adjustment:
Requires periodic adjustment to maintain proper engagement and disengagement.
Belt Tension:
Final drive belt tension needs regular checking and adjustment to prevent premature wear or slippage.
Part Numbers Examples
Oil Filter:
e.g., Harley-Davidson 63731-35A (Check for exact fitment)
Spark Plug:
e.g., Harley-Davidson 32300016 (Check for exact fitment)
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Sportster Introduction:
The Sportster line was first introduced in 1957, evolving significantly over the decades into various displacements and styles.
Xl1200N Nightster:
The XL1200N was introduced as part of the Evolution engine Sportster family, often characterized by its dark styling and lower stance, targeting a modern rider.
Production
Manufacturing Location:
USA (Milwaukee, Wisconsin and Kansas City, Missouri)
Sales Trend:
Sportster models have historically been strong sellers for Harley-Davidson, appealing to a broad demographic.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific awards for the 2008 XL1200N might be hard to pinpoint, the Sportster line consistently receives accolades for its style and accessibility.
Ratings
Customer Satisfaction:
Harley-Davidson motorcycles generally score high in customer satisfaction surveys, particularly for brand loyalty and riding experience.
Certifications
Emissions Compliance:
Complies with US EPA and California ARB emissions regulations for the model year.