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Kia Sorento 2008 Factory Service Repair Manual

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The 2008 Sorento, identified by chassis code XM, is a mid-size SUV designed to offer a blend of capability and value. This generation, marking a significant shift to unibody construction,...
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Kia Sorento 2008 Factory Service Repair ManualKia Sorento 2008 Factory Service Repair ManualKia Sorento 2008 Factory Service Repair ManualKia Sorento 2008 Factory Service Repair Manual
The 2008 Sorento, identified by chassis code XM, is a mid-size SUV designed to offer a blend of capability and value. This generation, marking a significant shift to unibody construction, aimed to provide a comfortable ride and versatile transportation for families and individuals. Available with either a 2.4L inline-4 or a more powerful 3.3L V6 engine, the Sorento could accommodate up to seven passengers with an optional third-row seat. Its design emphasized practicality, offering ample cargo space and a suite of standard safety features including ABS, traction control, and electronic stability control, alongside front, side, and curtain airbags. This Service Repair Manual provides comprehensive guidance for the maintenance, diagnosis, and repair of the 2008 Sorento. It covers all major vehicle systems, including the engine (2.4L and 3.3L variants), transmissions (manual and automatic), drivetrain, suspension, brakes, steering, and electrical systems. Detailed procedures for routine maintenance, component replacement, troubleshooting, and rebuilding are included, along with essential torque specifications and wiring diagrams. The manual is presented in English and is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2008
Codes
Chassis Code:
XM
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV / Crossover
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Edge, Nissan Murano, Hyundai Santa Fe.
Key Features
Value Proposition:
The 2008 Kia Sorento offered a blend of SUV capability, comfortable seating for up to seven passengers (optional), and competitive pricing within its segment.
Target Audience:
Families, individuals seeking versatile transportation, and those desiring a capable, yet affordable, SUV.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided in description)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all engine variants, including cooling, lubrication, fuel, ignition, and emission control systems.
Transmission:
Repair and overhaul procedures for both automatic and manual transmissions, including torque converter, clutch systems, and gearbox components.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including driveshafts, differentials, hubs, and transfer case (if applicable).
Suspension:
Front and rear suspension systems, including McPherson struts, control arms, coil springs, shock absorbers, and wheel bearings.
Brakes:
Disc brake systems (front and rear), ABS, EBD, brake boosters, master cylinder, calipers, rotors, and hydraulic lines.
Steering:
Power steering system, steering rack, tie rods, and steering column components.
Electrical:
Complete wiring diagrams, fuse box layouts, component testing, charging system (alternator, battery), starting system, lighting, instruments, and body control modules.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and controls.
Body And Frame:
Body panel removal and installation, door mechanisms, glass, interior trim, exterior trim, and chassis frame alignment.
Interior Systems:
Seats, airbags, seatbelts, dashboard assembly, instrument cluster, and interior lighting.
Procedures Included
Maintenance:
Routine maintenance tasks, including oil changes, filter replacements, spark plug service, coolant flushes, and belt inspections.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation, and component testing procedures.
Repair:
Step-by-step instructions for component replacement, adjustment, and repair for all major vehicle systems.
Rebuilding:
Complete engine and transmission rebuilding procedures, including disassembly, inspection, component replacement, and reassembly.
Torque Specs:
Detailed torque specifications for all critical fasteners and components.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including advanced diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, printable pages. Allows for selective printing of needed sections.
Binding Type
Binding Type For Print:
N/A (Digital Download)
Paper Type
Paper Type For Print:
N/A (Digital Download)
Features
Searchable Text:
Likely searchable text due to PDF format, enabling quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4L (2359cc)
Engine 1 Type:
Inline-4, DOHC, 16-valve
Engine 1 Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine 1 Horsepower:
Approx. 175 hp @ 6000 rpm
Engine 1 Torque:
Approx. 169 lb-ft @ 4000 rpm
Optional Engine
Engine 2 Displacement:
3.3L (3342cc)
Engine 2 Type:
V6, DOHC, 24-valve
Engine 2 Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine 2 Horsepower:
Approx. 235 hp @ 6000 rpm
Engine 2 Torque:
Approx. 233 lb-ft @ 3500 rpm
Performance
Emission Standards:
Likely meets EPA Tier 2 Bin 5 or similar emissions standards for the model year.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 17.0 gallons (64.4 L)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual (primarily with 2.4L engine)
Optional
Transmission Type Opt:
5-speed Automatic (with overdrive)
Features
Transmission Features:
Tiptronic (on some automatic models for manual shifting control).
📐 Dimensions
Exterior
Length:
Approx. 187.5 inches (4763 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 67.7 inches (1720 mm)
Wheelbase:
Approx. 106.1 inches (2695 mm)
Ground Clearance:
Approx. 8.1 inches (206 mm)
Weights
Curb Weight:
Approx. 3800 - 4200 lbs (1724 - 1905 kg) depending on configuration.
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 12.4 cu ft (351 L)
Cargo Volume Behind 2Nd Row:
Approx. 30.0 cu ft (850 L)
Cargo Volume Behind 1St Row:
Approx. 77.0 cu ft (2180 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star (check specific year reports for confirmation)
NHTSA Front Impact Passenger:
Likely 4-star (check specific year reports for confirmation)
NHTSA Side Impact Front Seat:
Likely 5-star (check specific year reports for confirmation)
NHTSA Side Impact Rear Seat:
Likely 5-star (check specific year reports for confirmation)
NHTSA Rollover Rating:
Likely 4-star (check specific year reports for confirmation)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, and side curtain airbags (for all rows on 7-seater models).
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a standard AM/FM/CD audio system. Higher trims offered optional premium audio systems, satellite radio capability, and an auxiliary input jack.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
Connectivity Features:
Auxiliary audio input, USB ports may be present on higher trims or as an accessory upgrade.
Comfort Features
Climate Control:
Manual air conditioning standard; optional dual-zone automatic climate control on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual for specifics).
Air Filter Replacement:
Typically every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Depends on spark plug type (e.g., Iridium plugs could last up to 100,000 miles).
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 (preferred for fuel economy) or SAE 5W-30. Verify viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant, typically a long-life silicate-free OAT (Organic Acid Technology) type. Kia genuine coolant or equivalent.
Transmission Fluid Type Auto:
Kia SP-III Automatic Transmission Fluid or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or Dexron III/Mercon ATF.
Known Issues
Engine Issues:
Some reports of oil consumption in certain 2.4L Theta II engines. Potential for timing chain stretching or wear in higher mileage vehicles.
Transmission Issues:
Occasional reports of rough shifting or transmission shudder, particularly in earlier models or with insufficient fluid maintenance.
Suspension Issues:
Wear on front sway bar links and bushings can lead to clunking noises over bumps.
Electrical Issues:
Intermittent issues with power windows, door locks, or infotainment system may occur; fuse box integrity is important.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, a South Korean automobile manufacturer, has a history dating back to 1944, evolving from a manufacturer of bicycle parts to a global automotive player known for value and increasingly sophisticated vehicles.
Model Evolution
Sorento Generation:
2008 marks the second generation (XM) of the Kia Sorento, which debuted for the 2003 model year. This generation introduced a unibody construction, shifting from the body-on-frame design of the first generation, improving ride comfort and handling.
Production
Production Location:
Primary production for the North American market was at the Kia Motors Manufacturing Georgia (KMMG) plant in West Point, Georgia, USA. Other global production facilities also exist.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The 2008 Sorento, like many vehicles of its era, likely received good safety ratings from IIHS and NHTSA, reflecting its robust construction and safety feature set.
Ratings
Consumer Ratings:
Consumer satisfaction varied, with positive remarks on value and space, but some criticisms regarding engine refinement and interior material quality compared to segment leaders.
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