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    KTM 990 ADVENTURE S Replacement Parts Manual 2008

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    This document provides an Parts Manual for the 2008 990 Adventure S, a large-displacement dual-sport motorcycle renowned for its off-road capability and long-distance comfort. Built by a manufacturer with a...
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    Type: Motorcycle
    Vendor:
    Sku: 131160
    This document provides an Parts Manual for the 2008 990 Adventure S, a large-displacement dual-sport motorcycle renowned for its off-road capability and long-distance comfort. Built by a manufacturer with a strong off-road racing heritage, this model is designed for adventure riders, touring enthusiasts, and off-road explorers. The 990 Adventure S is characterized by its liquid-cooled, 999 cc V-twin engine, producing approximately 115 HP and 98 Nm of torque, coupled with a 6-speed transmission and a hydraulically operated wet multi-plate clutch. Notable features include suspension with 265 mm of travel front and rear, dual front brakes, and spoked wheels suitable for varied terrain. The 'S' variant typically signifies a sportier configuration, often with enhanced suspension. This parts manual serves as an essential reference for identifying and ordering replacement components for the 2008 990 Adventure S. It features illustrated exploded parts diagrams and precise part numbers for all systems, including the engine and powertrain, chassis, suspension, brakes, wheels, electrical system, fuel system, bodywork, and controls. The manual is designed to aid owners and technicians in component identification for disassembly, repair, and assembly, facilitating efficient maintenance and ensuring the correct sourcing of parts. Its detailed visual references are crucial for understanding complex assemblies and making accurate part selections for repairs and restoration, covering a wide range of components from engine internals to body panels and electrical hardware.
    🏷️ Basic Information
    Identification
    Make:
    KTM
    Model:
    990 ADVENTURE S
    Year:
    2008
    Product Type:
    OEM Parts Manual
    Codes
    Chassis Code Prefix:
    LC8
    👋 Introduction
    Market Position
    Vehicle Segment:
    Large-displacement dual-sport/adventure motorcycle.
    Target Audience:
    Adventure riders, touring enthusiasts, off-road explorers, and DIY mechanics maintaining or restoring the KTM 990 Adventure S.
    Competitive Analysis
    Comparative Models:
    BMW R1200GS, Honda Africa Twin, Yamaha Ténéré, Suzuki V-Strom, Triumph Tiger.
    Key Features
    Manual Advantage 1:
    Provides precise OEM part numbers essential for accurate ordering and ensuring component compatibility.
    Manual Advantage 2:
    Detailed exploded diagrams offer invaluable visual reference for complex assemblies and component relationships.
    Manual Advantage 3:
    Enables efficient diagnosis and identification of worn or damaged parts during maintenance.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Illustrated exploded parts diagrams and part numbers for all components of the 2008 KTM 990 Adventure S.
    Secondary Coverage:
    Component identification for disassembly, repair, and assembly.
    Page Count
    Estimated Page Count:
    Varies based on specific OEM publication, typically 300-500 pages for comprehensive parts catalogs of this era and model complexity.
    Manual Type
    Type:
    Parts Manual
    Function:
    Reference for identifying and ordering replacement parts.
    Language
    Language:
    English (typical for OEM manuals of this product)
    Format
    Format:
    Printed (as implied by sales context, potentially available digitally)
    📖 Manual Coverage
    Systems Covered
    Engine And Powertrain:
    Engine components, cylinder heads, pistons, crankshaft, lubrication system, cooling system, fuel injection system (throttle bodies, injectors), exhaust system.
    Chassis And Frame:
    Frame, subframe, swingarm, linkages, footpegs, passenger footpegs, engine mounting hardware.
    Suspension:
    Front forks (WP components), triple clamps, steering head bearings, rear shock absorber (WP components), linkage components.
    Brakes:
    Front brake calipers (Brembo), brake discs, master cylinders, brake lines, rear brake caliper, brake pedal, associated hardware.
    Wheels And Tires:
    Front wheel assembly, rear wheel assembly, spokes, nipples, hubs, Cush drive, tire mounting hardware.
    Electrical System:
    Wiring harness components, battery, starter motor, alternator, ignition system components, lighting (headlight, taillight, indicators), instrument panel, switches, relays, fuses.
    Fuel System:
    Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system components.
    Bodywork And Fairings:
    Front fairing, side panels, tank shrouds, seat, seat subframe, tail section, fenders, windshield, handguards, skid plate.
    Controls:
    Handlebars, throttle assembly, clutch lever and perch, brake lever and perch, control cables, gear shift lever, rear brake pedal.
    Accessories And Options:
    Mounting hardware for optional accessories, saddlebag supports, luggage racks.
    Procedures Included
    Disassembly Guidance:
    Visual aid for understanding the order and arrangement of components during disassembly.
    Assembly Guidance:
    Visual aid for understanding the correct placement and order of components during reassembly.
    Part Identification:
    Clear identification of every individual part and its corresponding OEM part number.
    Repair Reference:
    Facilitates part identification for repairs, allowing technicians to source correct replacement items.
    Technical Depth
    Depth:
    Component-level detail, focusing on the identification and sourcing of parts rather than step-by-step repair instructions.
    Application:
    Ideal for parts identification, ordering, and visual confirmation during maintenance and repair activities.
    📊 Manual Specifications
    File Format
    Format Type:
    Printed paper document
    Print Quality
    Diagram Clarity:
    High-quality reproductions of exploded diagrams, enabling clear identification of components and their relationships.
    Binding Type
    Binding:
    Likely comb-bound or saddle-stitched for durability and ease of use in a workshop environment.
    Paper Type
    Paper Quality:
    Durable paper stock suitable for workshop conditions, designed to withstand handling.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Liquid-cooled, four-stroke, V-twin (90° V-angle)
    Displacement:
    999 cc
    Bore X Stroke:
    98 x 66 mm
    Valve Train:
    DOHC, 4 valves per cylinder
    Performance
    Horsepower:
    Approx. 115 HP @ 9000 RPM
    Torque:
    Approx. 98 Nm (72 lb-ft) @ 7000 RPM
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) with dual throttle bodies
    Fuel Type:
    Unleaded gasoline, minimum 95 octane (RON)
    Lubrication System
    Oil Capacity:
    Approx. 2.2 Liters (0.58 US gal) with filter change
    Cooling System
    Coolant Type:
    Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex Coolant M3.0 or equivalent)
    Coolant Capacity:
    Approx. 1.6 Liters (0.42 US gal)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed, claw-shifted, constant mesh
    Features
    Clutch Type:
    Hydraulically operated, wet multi-plate clutch
    Final Drive:
    X-ring chain drive
    Fluid Specifications
    Transmission Oil Type:
    SAE 10W-50 motorcycle specific engine oil or specialized transmission oil
    Fluid Capacity
    Transmission Oil Capacity:
    Approx. 0.8 Liters (0.21 US gal) for gearbox
    📐 Dimensions
    Exterior
    Length:
    Approx. 2220 mm (87.4 in)
    Width:
    Approx. 880 mm (34.6 in) (without mirrors)
    Height:
    Approx. 1470 mm (57.9 in) (seat height)
    Weights
    Dry Weight:
    Approx. 195 kg (430 lbs)
    Wet Weight:
    Approx. 210 kg (463 lbs) (estimated, with full fluids)
    Max Payload:
    Approx. 210 kg (463 lbs) (rider and luggage)
    Fuel Capacity
    Fuel Tank Capacity:
    20 Liters (5.3 US gal), including a 3.5 Liter (0.9 US gal) reserve
    Suspension Travel
    Front Suspension Travel:
    265 mm (10.4 in)
    Rear Suspension Travel:
    265 mm (10.4 in)
    Wheels And Tires
    Front Tire Size:
    90/90-21
    Rear Tire Size:
    140/80-18
    Front Wheel Type:
    Spoked, 21 x 1.85 inches
    Rear Wheel Type:
    Spoked, 18 x 4.25 inches
    🛡️ Safety Features
    Ratings
    Braking System:
    Dual front discs with radial-mount Brembo calipers, single rear disc with Brembo caliper.
    Optional ABS:
    Available with ABS (switchable)
    Active Features
    ABS Functionality:
    Provides anti-lock braking to prevent wheel lock-up, especially beneficial on varied surfaces. Can be deactivated for off-road use.
    Passive Features
    Lighting:
    Halogen headlight, LED taillight, amber incandescent turn signals.
    Handguards:
    Standard integrated handguards for wind and debris protection.
    💡 Technology Features
    Infotainment
    Instrument Panel:
    Digital display with analog tachometer, providing speed, RPM, fuel level, gear position, odometer, trip meters, clock, and warning lights.
    Driver Assistance
    ABS Option:
    Optional switchable ABS system, a key technological feature for road and off-road safety.
    Connectivity
    Diagnostic Ports:
    OBD-II diagnostic port for engine management system data access (requires appropriate interface).
    🔧 Maintenance
    Service Intervals
    Oil And Filter Change:
    Recommended every 7,500 km (4,660 miles) or 12 months, whichever comes first.
    Valve Clearance Check:
    Recommended every 15,000 km (9,320 miles).
    Air Filter Cleaning:
    Frequent cleaning recommended, especially in dusty conditions, typically every 5,000-7,500 km.
    Spark Plug Replacement:
    Recommended every 15,000 km (9,320 miles).
    Fluid Specifications
    Engine Oil:
    KTM recommends Motorex Power Synt 4T 10W/50 or equivalent API SG, JASO MA certified synthetic oil.
    Brake Fluid:
    DOT 4 brake fluid.
    Known Issues
    Fuel Pump Reliability:
    Early models could experience fuel pump issues; later revisions and aftermarket upgrades are common. This manual helps identify correct part numbers for replacement.
    Water Pump Seal:
    Occasionally reported leaks from the water pump seal, necessitating replacement of seals and potentially bearings.
    Starter Clutch:
    Some riders have reported wear or failure of the starter clutch mechanism over time. The manual details all components for diagnosis.
    Rear Shock ABSorber:
    While robust, the WP rear shock may require servicing or rebuild after high mileage or hard use. The parts manual is crucial for sourcing rebuild kits and components.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    KTM Sportmotorcycle AG, Austria.
    Heritage Focus:
    Renowned for its off-road racing heritage, transitioning successfully into street-legal performance motorcycles.
    Model Evolution
    Predecessor:
    KTM 950 Adventure (released 2003).
    990 Adventure Series:
    Introduced in 2006, featuring an increased displacement 999cc engine over the 950, with improved fuel injection and power delivery.
    990 Adventure S Variant:
    The 'S' model typically designates a sportier or more off-road oriented version, often featuring longer travel suspension, revised ergonomics, and sometimes higher ground clearance compared to the standard 'Adventure' model.
    Production
    Production Period For 2008:
    Manufactured for the 2008 model year.
    🏆 Awards & Recognition
    Recognitions
    General Reputation:
    The 990 Adventure series is widely lauded for its off-road capability, long-distance comfort, and robust V-twin engine, earning it a strong following among adventure touring enthusiasts.
    Ratings
    Motorcycle Press Reviews:
    Consistently received high marks in motorcycle press for its performance, versatility, and adventure-ready design.
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