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Mazda Speed 3 2008 (1st Generation) Service Repair Manual

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The 2008 Mazdaspeed3, based on the Mazda BK platform, is a first-generation compact performance hatchback renowned for its potent 2.3L turbocharged direct-injection engine, delivering 263 horsepower and 280 lb-ft of...
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Mazda Speed 3 2008 (1st Generation) Service Repair ManualMazda Speed 3 2008 (1st Generation) Service Repair ManualMazda Speed 3 2008 (1st Generation) Service Repair ManualMazda Speed 3 2008 (1st Generation) Service Repair Manual
The 2008 Mazdaspeed3, based on the Mazda BK platform, is a first-generation compact performance hatchback renowned for its potent 2.3L turbocharged direct-injection engine, delivering 263 horsepower and 280 lb-ft of torque. This model is engineered for enthusiast drivers, featuring a sport-tuned front-wheel-drive system with a helical limited-slip differential, performance-tuned suspension, and functional aerodynamic enhancements. Its design emphasizes engaging driving dynamics, making it a standout in its class and a frequent recipient of automotive accolades for its spirited performance and practical hatchback utility. This comprehensive workshop service and repair manual is designed for professional technicians and enthusiast DIYers, offering detailed guidance for maintaining and repairing the 2008 Mazdaspeed3. It covers all major systems, including the MZR DISI Turbo engine, 6-speed manual transmission, drivetrain, suspension, brakes, and electrical systems. The manual provides step-by-step procedures for maintenance, diagnostics, troubleshooting, disassembly, and reassembly, along with essential technical specifications, torque values, wiring diagrams, and information on specialized tools.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazdaspeed 3
Model Nickname:
Mazdaspeed3
Year:
2008
Codes
Chassis Code:
BK
Platform:
Mazda BK platform
Generation
Generation Designation:
1st Generation
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Target Market:
Enthusiast drivers seeking spirited performance in a practical package
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru WRX, Honda Civic Si, Mitsubishi Lancer Ralliart
Key Features
Engine:
Direct-injection, turbocharged 2.3L four-cylinder
Drivetrain:
Sport-tuned FWD with Torque-Steer Reduction System (TSRS)
Suspension:
Performance-tuned suspension geometry
Aerodynamics:
Functional aerodynamic enhancements (hood scoop, rear spoiler)
Interior:
Sport seats, performance gauges, unique trim
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Target Audience:
Professional Technicians and Enthusiast DIYers
Included Regions:
Global (specifications may vary by market)
Page Count
Estimated Pages:
Over 1500
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
MZR DISI Turbo L3-VDT (2.3L)
Engine Management:
ECU, sensors, actuators, fuel injection, ignition, emissions control (PZEV/LEV2)
Transmission:
6-Speed Manual Transmission (M-S8)
Drivetrain:
Front-Wheel Drive (FWD), Limited-Slip Differential (LSD)
Suspension:
Front: MacPherson Strut, Rear: Multi-Link Independent
Brakes:
Front: Ventilated Discs (Large Calipers), Rear: Solid Discs, ABS, EBD
Steering:
Hydraulic Power Steering
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays
Body:
Chassis, exterior panels, doors, hood, trunk, glass, interior trim
HVAC:
Heating, Ventilation, Air Conditioning, cabin filter
Safety Systems:
Airbags, seat belts, SRS, immobilizer
Diagnostics:
OBD-II diagnostics, trouble codes (DTCs)
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plugs, coolant, brake fluid
Troubleshooting:
Component diagnosis, symptom-based troubleshooting
Repair:
Engine, transmission, drivetrain, suspension, brakes, electrical, bodywork
Disassembly Reassembly:
Detailed step-by-step instructions for major components
Specifications:
Torque values, clearances, fluid capacities, electrical schematics
Special Tools:
Identification and usage of specialized Mazda tools
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and complex diagnostics)
Diagnostic Coverage:
Advanced diagnostic procedures for all major systems
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text content
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L3-VDT
Engine Type:
Inline-4, DOHC, 16-valve, Turbocharged, Direct Injection
Displacement:
2.3 Liters (2261 cc)
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.5:1
Fuel System
Induction:
Sequential multi-point fuel injection with direct injection assist
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Turbocharger:
Hitachi HT06-23, Intercooled
Emissions Compliance:
PZEV (Partial Zero Emission Vehicle) / LEV2
🔧 Transmission
Standard
Type:
6-Speed Manual
Transmission Code:
M-S8
Optional
Type:
None
Features
Gear Ratios:
1st: 3.307, 2nd: 1.947, 3rd: 1.310, 4th: 1.000, 5th: 0.761, 6th: 0.613, Reverse: 3.333
Final Drive Ratio:
4.071
Differential:
Helical Limited-Slip Differential (LSD)
Fluid Type:
GL-4 Gear Oil (e.g., Mazda genuine or equivalent, consult manual for specific viscosity)
📐 Dimensions
Exterior
Length:
177.0 in (4495 mm)
Width:
70.1 in (1780 mm)
Height:
57.1 in (1450 mm)
Wheelbase:
104.0 in (2640 mm)
Front Track:
60.4 in (1535 mm)
Rear Track:
60.0 in (1525 mm)
Ground Clearance:
5.9 in (150 mm)
Weights
Curb Weight:
3168 lbs (1437 kg)
Gross Vehicle Weight Rating:
4288 lbs (1945 kg)
Towing Capacity:
Not Recommended
Cargo
Cargo Volume Rear Seats Up:
15.7 cu ft
Cargo Volume Rear Seats Down:
42.7 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star
NHTSA Side Impact Crash Test:
5-Star
IIHS Moderate Overlap Front:
Good
IIHS Side Impact:
Good
IIHS Roof Strength:
Good
Active Features
ABS:
Standard
Ebd:
Electronic Brake-force Distribution (Standard)
Traction Control:
Standard
Stability Control:
DSC (Dynamic Stability Control) with TCS (Traction Control System) - Standard
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags
Seat Belts:
3-point front and rear seat belts with pretensioners and load limiters
Immobilizer:
Standard engine immobilizer system
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with 6-disc CD changer, SiriusXM satellite radio (optional).
Display:
Multi-information display (MID) in instrument cluster, climate control display.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Remote keyless entry system.
Connectivity
Bluetooth:
Available (dealer-installed or option on some trims).
Usb Aux:
Available auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or 7,500 miles under ideal conditions (consult manual for specifics).
Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 75,000 miles (platinum tipped).
Engine Coolant Flush:
Every 50,000 miles or 48 months.
Brake Fluid Flush:
Every 24 months or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or ILSAC GF-4 or higher)
Engine Oil Capacity:
5.1 US quarts (4.8 liters) with filter change.
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent (pre-mixed 50/50 ethylene glycol-based)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mazda Genuine ATF J or equivalent.
Known Issues
Engine Mounts:
Premature wear or failure of engine mounts, leading to vibration and harshness.
Clutch Wear:
Some early models may experience accelerated clutch wear, particularly with aggressive driving.
Hpfp Issues:
High-Pressure Fuel Pump (HPFP) failures have been reported in some DISI engines, though more prevalent in later generations.
Carbon Buildup:
Direct injection engines can be susceptible to intake valve carbon buildup, requiring periodic cleaning (e.g., walnut blasting).
Turbocharger Reliability:
While generally robust, turbocharger seals or wastegate issues can arise, often linked to maintenance or abuse.
Torque Steer:
Despite the TSRS, significant torque steer can still be present under hard acceleration; the manual details its operation.
📚 Vehicle History
Brand Heritage
Mazda Performance Heritage:
Mazda's long history of building engaging and sporty driver's cars, exemplified by the MX-5 Miata and rotary-powered RX series.
Model Evolution
Mazda3 Performance Variant:
The Mazdaspeed3 was introduced as the high-performance variant of the Mazda3 compact car, focusing on turbocharged power and athletic handling.
1St Generation Introduction:
The first generation Mazdaspeed3 was launched for the 2007 model year and continued through 2009. The 2008 model year represents a refinement of this initial design.
Production
Assembly Location:
Hofu, Yamaguchi, Japan
Production Years:
2007-2009 (First Generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazdaspeed3 was a frequent contender and recipient of Car and Driver's '10Best' list for its segment.
Motortrend Awards:
Received positive reviews and accolades from MotorTrend for its performance-oriented nature.
Ratings
Overall Performance Reviews:
Consistently praised for its powerful engine, agile handling, and practical hatchback design.
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