Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, engine block, oil pump, lubrication system, cooling system, timing components, engine mounts.
Engine Management:
Fuel injection system (EFI), ignition system, emission control systems (catalytic converter, EGR, O2 sensors), engine control module (ECM) operation, sensor diagnostics, throttle body control, variable valve timing (VVT).
Transmission Manual:
Manual transmission (if applicable) internal components, clutch system, shift linkage, transmission fluid specifications, removal and installation procedures.
Transmission Automatic:
Automatic transmission (e.g., 722.6 5-speed, 722.7 5-speed, 722.9 7-speed) internal components, valve body, torque converter, transmission control module (TCM), shift solenoids, transmission fluid specifications, removal and installation, diagnostic procedures.
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly, axle shafts, wheel bearings, propeller shaft, U-joints.
Suspension:
Front and rear suspension components, control arms, ball joints, tie rods, steering knuckles, springs, shock absorbers/struts, anti-roll bars, bushings, suspension geometry, alignment specifications.
Steering:
Power steering system, steering rack, steering column, steering wheel, power steering pump, fluid specifications, steering assist.
Brakes:
Front and rear brake systems (disc brakes), brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, ESP (Electronic Stability Program) components and diagnostics, parking brake.
Electrical System:
12V battery, charging system (alternator), starter motor, fuse box locations and diagrams, relay functions, wiring harnesses, grounding points, electrical component testing.
Body And Interior:
Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, dashboard, headliner, door panels, weatherstripping, glass, mirrors, body shell structure.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module, cabin air filter, diagnostic procedures.
Comfort And Convenience:
Power windows, power locks, remote keyless entry, power seats, sunroof operation, central locking system, interior lighting, wipers and washer system.
Infotainment And Navigation:
Audio system (COMAND, Audio 20), navigation system, speakers, antenna systems, display units, control modules, Bluetooth connectivity.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, occupant classification system, ABS, ESP, tire pressure monitoring system (TPMS), lighting systems (headlights, taillights, interior lights).
Scheduled Maintenance:
Detailed maintenance schedules based on mileage and time intervals (e.g., A Service, B Service), fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs) for various systems, symptom-based troubleshooting guides, electrical circuit tracing, common fault diagnosis.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems, including torque specifications, special tool requirements, and critical tolerances.
Component Testing:
Procedures for testing individual electrical components (sensors, actuators, modules), mechanical components (fuel injectors, ignition coils), and system performance.
Diagnostic Tools:
Information on using diagnostic scan tools (e.g., STAR Diagnosis/XENTRY), accessing control module data, performing actuations, and reading live data streams.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations, connector pinouts, and wire color codes.
Depth:
Complete and comprehensive, covering basic maintenance through to complex diagnostic and repair procedures. Essential for independent repair shops and experienced DIY enthusiasts.
Service A And B:
Mercedes-Benz utilizes a flexible service system. 'Service A' typically involves an oil and filter change, fluid level checks, and general inspection. 'Service B' includes these plus additional items like cabin air filter replacement, brake inspection, and potentially spark plugs or other wear items. Intervals are determined by the vehicle's 'Service Minder' system.
Engine Oil:
Typically MB 229.5 or MB 229.51 specification synthetic oil, viscosity grade 0W-40 or 5W-40 depending on climate and specific engine. Consult manual for exact grade.
Transmission Fluid Auto:
MB 236.10 or MB 236.12 specification ATF (Automatic Transmission Fluid) for the 722.6 transmission. MB 236.14 for 722.9. Refer to manual for precise type.
Coolant:
MB 325.0 or MB 325.5 specification coolant (ethylene glycol based).
Brake Fluid:
DOT 4 PLUS (or MB 331.0) specification brake fluid.
Common W203 Issues:
While the W203 is generally robust, common issues can include MAF sensor failures, oil leaks from the valve cover gasket or oil cooler seals, swirl flap actuator failure on diesel engines, transmission conductor plate issues in the 722.6, and occasional rust on body panels.
Oil Filter:
Example: Mann-Filter HU 821 x or Hengst H358WS.
Cabin Air Filter:
Example: Mann-Filter CU 25005 or Bosch 1987432198.
Spark Plug Recommendation:
Iridium spark plugs are typically recommended for M271 and M272 engines, with specific part numbers varying by engine variant. Example: NGK IFR6T11 (for some M271 variants).