Mitsubishi Lancer 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Codes Chassis Code: CY Generation: Ninth Generation (2007-2017) 👋 Introduction Market Position Segment: Compact/Small Family Car Positioning: Known for its...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

Codes

Chassis Code:

Generation:

Ninth Generation (2007-2017)

👋 Introduction

Market Position

Segment:

Compact/Small Family Car

Positioning:

Known for its sporty driving dynamics, reliability, and value proposition, often appealing to younger buyers and those seeking an affordable yet engaging driving experience.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Nissan Sentra, Ford Focus

Key Features

Design:

Distinctive 'jet fighter' grille inspired by Mitsubishi's F-2 fighter jet, available in sedan and hatchback (sportback) body styles.

Performance Variants:

The Lancer Evolution (GSR, MR) offered high-performance variants with turbocharged engines, all-wheel drive, and advanced handling technologies.

Target Audience

Demographics:

Budget-conscious buyers, first-time car owners, enthusiasts seeking sporty styling and performance (especially for Evolution models).

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global markets (specific variations may apply)

Page Count

Estimated Pages:

Approximately 2500-3000 (typical for comprehensive factory manuals)

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics

Transmission Manual:

Clutch, gearbox assembly, shift mechanism, overhaul procedures

Transmission Automatic:

Torque converter, planetary gear sets, valve body, hydraulic control, overhaul procedures

Drivetrain:

Front-wheel drive, drive shafts, CV joints, differential

Suspension:

Front struts, rear multi-link suspension, springs, shock absorbers, control arms, bushings

Steering:

Power steering system (hydraulic), steering column, rack and pinion

Brakes:

Front and rear disc brakes, ABS system, brake lines, master cylinder, calipers, rotors

Electrical System:

Battery, charging system, starter, lighting, power windows, locks, wipers, horn

Body And Interior:

Body panels, doors, hood, trunk, interior trim, seats, dashboard

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant system

Safety Systems:

Airbags, seatbelt pre-tensioners, SRS system diagnostics

Procedures Included

Maintenance Routine:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation

Troubleshooting Diagnostics:

Fault code interpretation, symptom-based diagnostics, electrical circuit tracing

Repair Overhaul:

Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement

Component Replacement:

Alternator, starter motor, water pump, fuel pump, ignition coils, sensors

Alignment Calibration:

Wheel alignment specifications, steering angle sensor calibration

Wiring Diagrams:

Complete electrical schematics for all systems

Technical Depth

Depth:

Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Text-searchable (OCR processed for easy navigation)

Print Quality

Image Resolution:

High-resolution (suitable for clear printing of diagrams and images)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

4A92 (MIVEC)

Displacement Base:

1.8 Liters (1798 cc)

Configuration Base:

Inline-4, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Horsepower Base:

Approximately 140-150 hp @ 6000 rpm (depending on market and tune)

Torque Base:

Approximately 125-130 lb-ft @ 4200 rpm (depending on market and tune)

Optional Engine Performance

Engine Code Sport:

4G63T (Turbocharged - Evolution models)

Displacement Sport:

2.0 Liters (1998 cc)

Horsepower Sport:

Approximately 291 hp (Evolution GSR) to 300+ hp (Evolution MR)

Torque Sport:

Approximately 300 lb-ft (Evolution GSR) to 300+ lb-ft (Evolution MR)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded gasoline

Engine Management

Ignition Type:

Coil-on-plug ignition system

Cooling System

Cooling Type:

Liquid-cooled

Lubrication System

Oil Capacity Base:

Approximately 4.5 Liters (4.8 US Quarts)

🔧 Transmission

Standard

Type:

5-speed manual transmission (Base models)

Optional

Type:

Continuously Variable Transmission (CVT) or 6-speed manual (Sport models, Evolution)

Features

AWD System:

Optional All-Wheel Drive (AWC) system with Active Center Differential (ACD) and Super All-Wheel Control (S-AWC) on Evolution models.

Transmission Fluid

Automatic Fluid Spec:

JWS 3309 or equivalent (CVT fluid)

Manual Fluid Spec:

API GL-4 or GL-5, SAE 75W-90 gear oil

📐 Dimensions

Exterior

Length:

Approximately 4570 mm (179.9 in) for sedan

Width:

Approximately 1760 mm (69.3 in)

Height:

Approximately 1490 mm (58.7 in) for sedan

Wheelbase:

Approximately 2635 mm (103.7 in)

Weights

Curb Weight Base:

Approximately 1300-1400 kg (2866-3086 lbs)

Gross Weight Rating:

Varies by trim and configuration

Towing Capacity:

Not typically specified or recommended for this vehicle class

Wheels Tires

Standard Wheel Size:

16-inch steel or alloy

Optional Wheel Size:

17-inch or 18-inch alloy (sportier trims/Evolution)

Standard Tire Size:

205/60R16 or 215/50R17

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-star rating (driver and passenger)

NHTSA Side Crash Test:

5-star rating (driver and passenger)

IIHS Front Offset Crash Test:

Good (for models equipped with side curtain airbags)

Active Features

Standard Anti-lock Braking System

E Brake Force Distribution:

Electronic Brake-force Distribution (EBD)

Traction Control:

Traction Control System (TCS) - often standard or optional

Stability Control:

Active Stability Control (ASC) - available on some trims

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Optional front seat-mounted side airbags

Airbags Curtain:

Optional full-length side curtain airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners and force limiters

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with auxiliary input. Optional Rockford Fosgate premium audio system available on higher trims.

Navigation:

Optional in-dash navigation system available on select trims.

Climate Control:

Manual or automatic climate control depending on trim level.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry Start:

Available keyless entry system and push-button start on higher trims.

Connectivity

Bluetooth:

Optional Bluetooth hands-free phone system available on select trims.

Usb Port:

Available USB port for media playback on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic or synthetic blend oil).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 12,000-15,000 miles (19,000-24,000 km) or annually.

Spark Plug Replacement:

Typically around 60,000 miles (96,000 km) for iridium or platinum tipped plugs.

Coolant Flush Interval:

Initial flush at 105,000 miles (168,000 km) or 7 years, then every 45,000 miles (72,000 km) or 4 years thereafter.

Fluid Specifications

Engine Oil Spec:

SAE 0W-20 (preferred for fuel economy) or 5W-30 API SN or ILSAC GF-5 certified.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Spec:

Dexron III or equivalent ATF (Automatic Transmission Fluid).

Washer Fluid Spec:

Automotive windshield washer fluid (diluted with water or pre-mixed).

Known Issues

Transmission Cvt Reliability:

Some CVT models may experience occasional hesitation or failure to engage, particularly with high mileage or poor maintenance. Regular fluid changes are critical.

Engine Misfires:

Potential for ignition coil failure or spark plug issues leading to misfires, especially in high-mileage vehicles.

Suspension Noise:

Worn strut mounts, ball joints, or control arm bushings can lead to knocking or rattling noises from the suspension over bumps.

Evaporative Emissions System:

Canister vent valve or purge solenoid issues can trigger Check Engine Lights (CEL).

Rust Corrosion:

In regions with road salt, rust can develop on body panels, undercarriage, and suspension components over time.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

A long-standing Japanese automaker with a history of reliable and innovative vehicles, including strong performance heritage with the Lancer Evolution.

Model Evolution

Ninth Gen Introduction:

Introduced for the 2008 model year, representing a complete redesign from the previous generation. Built on Mitsubishi's Global Platform.

Design Philosophy:

Sleeker, more aerodynamic styling, improved interior quality and space, and a focus on driving dynamics.

Key Variants Introduced:

Introduction of the Lancer Sportback (hatchback) body style, and significant updates to the performance-oriented Lancer Ralliart and Lancer Evolution models.

Production

Manufacturing Location:

Mainly produced in Japan (Mizushima Plant) and also in North America (Normal, Illinois, USA).

Production Years

Model Year Range:

2008 - 2017 (Ninth Generation)

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Many 2008 Lancer models earned the IIHS Top Safety Pick award, indicating strong performance in crash tests.

Ratings

Consumer Reports Reliability:

Reliability ratings varied by powertrain and specific components, with generally average to above-average reliability reported by consumer organizations.

Certifications

Emissions Standards:

Meets EPA and CARB emissions standards for its model year.