Category:
Dual-purpose touring ATV
Target Audience:
Recreational riders, hunters, trail enthusiasts, and utility users requiring comfortable, long-distance capability.
Key Competitors:
Can-Am Outlander Max, Arctic Cat TRV, Honda Rubicon/Foreman, Yamaha Grizzly 700.
Touring Package:
Includes passenger seat with backrest and ergonomic handgrips, providing enhanced rider and passenger comfort for extended rides.
Engine Power:
Robust 800cc class engine for ample pulling power and comfortable cruising speeds.
Suspension Travel:
Significant suspension travel for absorbing trail imperfections and maintaining ride quality.
4X4 Capability:
On-demand AWD system for superior traction in challenging terrain.
Primary Coverage:
Full Service and Repair for 2008 Polaris Sportsman 800 Touring ATV
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, component replacement, electrical systems, wiring diagrams
Estimated Pages:
Approximately 500-700 pages (typical for comprehensive factory service manuals)
Type:
Factory Service Manual (FSM) / Repair Manual
Format:
Downloadable Digital Format (PDF)
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text within the PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Quality:
High-resolution scans of original factory documentation.
Binding Type:
N/A (Downloadable Digital Format)
Paper Type:
N/A (Digital Format)
Engine:
Detailed disassembly, assembly, inspection, and repair procedures for the 760cc V-twin engine.
Transmission:
Service for the Automatic Polaris Variable Transmission (PVT), including belt inspection, clutch adjustments, and gearbox service.
Drivetrain:
Front and rear drive systems, differentials, CV joints, drive shafts, and final drive maintenance.
Suspension:
Front and rear independent suspension systems, shock absorbers, control arms, bushings, and alignment procedures.
Brakes:
Hydraulic brake system, caliper service, brake pad replacement, fluid bleeding, master cylinder, and brake lines.
Electrical:
Complete electrical system schematics, starter, alternator, battery, lighting, ignition system, and accessory wiring.
Fuel System:
Fuel pump, fuel injectors (EFI), fuel lines, fuel filter, and carburetor service (if applicable to specific variants).
Cooling System:
Radiator, fan, coolant hoses, thermostat, and coolant specifications and service procedures.
Exhaust System:
Exhaust pipe, muffler, and heat shield inspection and replacement.
Steering:
Steering column, tie rods, steering linkage, and any power steering system components.
Body And Frame:
Body panels, seat removal, rack systems, and frame inspection.
Maintenance:
Oil changes, filter replacements, lubrication, spark plug service, battery checks, and general upkeep.
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues, with symptom-based problem solving.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Diagnostics:
Procedures for diagnosing electrical faults, engine performance issues, and mechanical problems.
Adjustments:
Carburetor (if applicable), throttle cable, clutch, and brake lever adjustments.
Depth:
Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds.
Diagnostics Level:
Advanced diagnostics, including interpretation of error codes and electrical testing.
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Engine Type:
V-Twin, 4-stroke, SOHC
Displacement:
760cc (approx.)
Bore X Stroke:
Refer to manual for precise specifications (typical for 800cc V-Twins range around 90mm x 75mm).
Cooling System:
Liquid-cooled
Horsepower:
Approximately 55 HP (estimated, actual figures may vary based on specific tuning and source).
Torque:
Refer to manual for precise specifications (typically around 45-50 lb-ft).
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition:
CDI (Capacitor Discharge Ignition)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Length:
Approximately 85.1 inches (216 cm)
Width:
Approximately 46 inches (117 cm)
Height:
Approximately 48.1 inches (122 cm)
Wheelbase:
Approximately 50.5 inches (128 cm)
Dry Weight:
Approximately 688 lbs (312 kg)
Ground Clearance:
Approximately 11.0 inches (27.9 cm)
Front Rack Capacity:
Approximately 100 lbs (45 kg)
Rear Rack Capacity:
Approximately 200 lbs (90 kg)
Towing Capacity:
Approximately 1,500 lbs (680 kg)
Front Tire Size:
25 x 8-12
Rear Tire Size:
25 x 10-12
Wheel Bolt Pattern:
Refer to manual, typically 4x110mm or 4x144mm for Polaris ATVs of this era.
Crash Test Results:
N/A (ATVs are not typically subjected to formal crash testing like passenger vehicles).
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Engine braking integrated with PVT for controlled descents.
Lighting:
Dual 50W headlights, 25/80W brake/tail light.
Ergonomics:
Comfortable seating position, hand guards, and passenger amenities.
Display:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, and gear indicator.
Charging System:
12V DC outlet for charging accessories (location may vary).
Braking Enhancements:
Linked braking system (front and rear brakes actuated by single lever, with foot brake for rear).
Diagnostic Ports:
Diagnostic port for connecting to diagnostic tools (covered in manual).
Oil Change:
Every 100 hours or 6 months (whichever comes first).
Air Filter Cleaning:
Every 25 hours or as needed in dusty conditions.
Spark Plug Replacement:
Refer to manual, typically around 3,000 miles or 100 hours, depending on usage.
Transmission Fluid Change:
Every 100 hours or 6 months.
Engine Oil Type:
Polaris PS-4 10W-40 Synthetic (or equivalent API SG/SH/SJ rated)
Engine Oil Capacity:
Refer to manual (typically around 2.0-2.5 quarts).
Coolant Type:
Polaris Premium Antifreeze/Coolant (ethylene glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
Drive belts, bushings, ball joints, tie rod ends, wheel bearings are common wear items on ATVs of this age and usage.
Efi System:
Occasional issues with fuel injectors or fuel pump can arise with accumulated mileage; the manual details troubleshooting steps.
Suspension Components:
Due to off-road use, suspension components can require regular inspection and potential replacement of bearings and bushings.
Manufacturer:
Polaris Industries Inc., a leading US-based manufacturer of powersports vehicles since 1954.
Sportsman Lineup:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its utility, comfort, and off-road capability. The 'Touring' designation emphasizes extended ride comfort.
Manufacturing Location:
Primarily manufactured in Roseau, Minnesota, USA.
Era Focus:
The 2008 model represents a mature iteration of the 800cc platform, focusing on refinement and comfort features for the touring segment.
