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Yamaha YZ250F Service Manual Repair 2008 YZ 250F

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🏷️ Basic Information Identification Make: Yamaha Model: YZ250F Year: 2008 Vehicle Type: Motocross Motorcycle Engine Type: Four-Stroke Codes Chassis Code: 4JD Engine Code Prefix: 5XC 👋 Introduction Market Position Segment:...
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Type: Motorcycle
Vendor:
Sku: 281130
Yamaha YZ250F Service Manual Repair 2008 YZ 250F
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ250F
Year:
2008
Vehicle Type:
Motocross Motorcycle
Engine Type:
Four-Stroke
Codes
Chassis Code:
4JD
Engine Code Prefix:
5XC
👋 Introduction
Market Position
Segment:
Competitive Motocross Segment
Target Audience:
Motocross racers, performance enthusiasts, DIY mechanics
Competitive Analysis
Competitors 2008:
Honda CRF250R, Kawasaki KX250F, Suzuki RM-Z250, KTM 250 SX-F
Key Features
Engine Architecture:
DOHC, 4-valve, liquid-cooled, 250cc four-stroke
Chassis Design:
Aluminum bilateral beam frame
Suspension Tech:
Kayaba (KYB) Speed Sensitive System (SSS) front forks and rear shock
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Repair and Maintenance
Secondary Coverage:
Troubleshooting, Diagnostics, Part Diagrams
Page Count
Total Pages:
186
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Interactivity:
Clickable Chapters
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, assembly, tuning
Transmission:
Gearbox teardown, inspection, lubrication, clutch service
Fuel System:
Carburetor tuning, cleaning, float adjustment, fuel pump inspection
Ignition System:
CDI, spark plug analysis, ignition timing
Cooling System:
Radiator service, coolant checks, water pump inspection
Suspension:
Front fork (USD) service, rear shock absorber maintenance, adjustments
Brakes:
Hydraulic brake system bleeding, pad replacement, rotor inspection
Electrical System:
Wiring diagrams, lighting, battery maintenance
Chassis:
Frame inspection, steering head bearing service, wheel bearing replacement
Bodywork:
Fairing removal, seat inspection
Procedures Included
Maintenance:
Regular service, oil changes, filter replacement, chain adjustment
Repair:
Complete engine rebuild, gearbox repairs, suspension overhauls
Troubleshooting:
Diagnosis of common problems, electrical fault finding, performance issues
Diagnostics:
Step-by-step diagnostic guides for various systems
Torquing:
Critical torque specifications for all fasteners
Technical Depth
Depth:
Comprehensive factory-level detail for all repair and maintenance tasks
Visuals:
Illustrations and photographs for clarity
Part Identification:
Includes part diagrams for component identification
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable (standard for factory PDFs)
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
250cc, Liquid-cooled, 4-stroke, DOHC, 4-valve
Bore X Stroke:
77.0 mm x 53.6 mm
Compression Ratio:
12.5:1
Carburetor:
Keihin FCR39 (flat slide, single)
Ignition:
Digital CDI
Performance
Horsepower Est:
Approx. 38-40 HP (at crankshaft, varies with tuning)
Torque Est:
Approx. 20-22 lb-ft (at crankshaft, varies with tuning)
Fuel System
Fuel Delivery:
Carbureted
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
Yamalube 4-stroke Motorcycle Oil (or equivalent SAE 10W-40 API SG or higher)
Oil Capacity:
1.00 L (1.06 US qt) without filter change; 1.10 L (1.16 US qt) with filter change
🔧 Transmission
Standard
Type:
Constant-mesh 5-speed sequential
Clutch:
Wet, multiple-disc, cable-operated
Features
Gear Ratios:
1st: 2.615 (34/13), 2nd: 1.933 (29/15), 3rd: 1.500 (27/18), 4th: 1.235 (21/17), 5th: 1.045 (23/22)
Transmission Oil Type:
Yamalube 4-stroke Motorcycle Oil (same as engine oil)
Transmission Oil Capacity:
0.75 L (0.79 US qt)
📐 Dimensions
Exterior
Length:
2160 mm (85.0 in)
Width:
825 mm (32.5 in)
Height:
1280 mm (50.4 in)
Seat Height:
990 mm (39.0 in)
Wheelbase:
1475 mm (58.1 in)
Ground Clearance:
335 mm (13.2 in)
Weights
Wet Weight:
106 kg (233.7 lbs)
Dry Weight:
99 kg (218.3 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road vehicle, not designed for road use)
Active Features
Brakes Front:
Hydraulic disc, 250 mm diameter
Brakes Rear:
Hydraulic disc, 245 mm diameter
Tires Front:
80/100-21 51M
Tires Rear:
110/90-19 62M
Passive Features
Frame Material:
Aluminum bilateral beam
Handlebar:
Aluminum, customizable position
💡 Technology Features
Infotainment
Infotainment System:
N/A (Dedicated Motocross Motorcycle)
Driver Assistance
Driver Assistance Features:
N/A (Dedicated Motocross Motorcycle)
Connectivity
Connectivity Options:
N/A (Dedicated Motocross Motorcycle)
Engine Tech
Engine Management:
Basic ignition timing controlled by CDI unit, carburetor provides fuel delivery.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually
Air Filter Cleaning:
Every 5-10 hours of riding, or as needed based on conditions
Spark Plug Inspection:
Every 15-20 hours of riding
Valve Clearance Check:
Every 20-25 hours of riding
Chain Lubrication Adjustment:
Every 5-10 hours of riding
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or higher (e.g., Yamalube 4-Stroke)
Coolant Type:
Permanent type antifreeze, 50% mixture with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve guides, timing chain, wheel bearings
Carburetor Tuning Sensitivity:
The FCR carburetor can be sensitive to altitude and temperature changes, requiring re-jetting for optimal performance.
Suspension Seals:
Regular inspection and maintenance of fork seals and shock seals are crucial due to the high demands of motocross riding.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is renowned for its long history in motorcycle racing and performance engineering.
Model Evolution
Yz250F Development:
The YZ250F has consistently been a top contender in the 250cc four-stroke class, known for its potent engine and advanced suspension. The 2008 model featured significant updates and refinements over previous generations.
Production
Manufacturing Location:
Japan (Primary)
Production Years:
The YZ250F model line began in 2001.
🏆 Awards & Recognition
Recognitions
Awards History:
The YZ250F platform has historically received accolades from motorcycle publications for its performance and handling.
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