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Yamaha Zuma YW50AP 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Zuma Model Code: YW50AP Year: 2008 Codes Chassis Code: YW50AP Engine Code: A171E 👋 Introduction Market Position Segment: Compact, lightweight scooter, popular for...
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Type: Motorcycle
Vendor:
Sku: 509635
Yamaha Zuma YW50AP 2008 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Zuma
Model Code:
YW50AP
Year:
2008
Codes
Chassis Code:
YW50AP
Engine Code:
A171E
👋 Introduction
Market Position
Segment:
Compact, lightweight scooter, popular for urban commuting and recreational use.
Competitive Analysis
Competitors:
Honda Ruckus, Kymco Agility 50, Sym Jet 50, Aprilia Scarabeo 50.
Key Features
Design Philosophy:
Rugged styling, robust build, emphasis on practical urban mobility.
Unique Selling Points:
Aggressive styling, under-seat storage, comfortable riding position, reliable Yamaha engineering.
📋 Manual Details
Coverage Areas
Coverage Type:
Full Service and Repair
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, tuning, valve adjustment, piston, rings, cylinder, crankshaft, connecting rod, lubrication system, cooling system.
Fuel System:
Carburetor overhaul and adjustment, fuel lines, fuel filter, fuel tank, fuel pump (if applicable).
Ignition System:
CDI unit, spark plug, ignition timing, stator, rotor.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), starter motor, horn, fuses, relays.
Transmission And Drivetrain:
Automatic Continuously Variable Transmission (CVT) service, drive belt replacement, clutch operation, final drive gear oil.
Brakes:
Front and rear brake systems (drum or disc depending on specific sub-model), brake fluid, brake pad/shoe replacement, brake line inspection, bleeding procedures.
Suspension:
Front fork service, rear shock absorber replacement, steering system components.
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, wheel balancing (if applicable).
Body And Frame:
Fairing removal and installation, seat removal, chassis inspection, body panel alignment.
Cooling System:
Coolant specifications and replacement (if liquid-cooled, though YW50AP is typically air-cooled, manual might cover general cooling principles).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, tire pressure, brake adjustments, chain lubrication (if applicable, though typically belt drive).
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Rebuilds:
Detailed instructions for engine and transmission component rebuilds.
Adjustments:
Carburetor idle and mixture, brake clearance, steering play.
Torque Specifications:
Crucial torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive electrical schematics for easy fault finding.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds and electrical diagnostics).
📊 Manual Specifications
File Format
Searchable Text:
Yes (typically for PDF versions, enabling quick keyword searches).
Printable:
Yes (designed for printing individual sections or the entire manual).
Print Quality
Image Clarity:
High-resolution diagrams and photographs.
Binding Type
Binding Description:
N/A (for digital format). If printed, typically coil-bound or comb-bound for lay-flat usability.
Paper Type
Paper Description:
N/A (for digital format). If printed, typically on durable, semi-gloss paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC, forced air-cooled
Displacement:
49 cc (3.0 cu in)
Bore X Stroke:
39.0 mm x 41.4 mm (1.54 in x 1.63 in)
Compression Ratio:
12.0:1
Performance
Horsepower:
~3.6 HP @ 7000 RPM (approximate, varies by market)
Torque:
~3.0 lb-ft @ 6000 RPM (approximate, varies by market)
Fuel System
Carburetor:
Teikei Y24P (or similar Mikuni/Keihin equivalent)
Fuel Tank Capacity:
5.0 Liters (1.3 US gal)
Lubrication
Oil Type:
Yamalube 4 (or equivalent 10W-40 API SG or higher motorcycle oil)
Oil Capacity:
0.75 Liters (0.79 US qt)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR7E (or equivalent)
Cooling
Cooling Method:
Forced Air Cooling
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with V-belt
Features
Clutch Type:
Dry centrifugal clutch
Final Drive:
Gear drive
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)
Final Drive Oil Capacity:
0.11 Liters (0.12 US qt)
📐 Dimensions
Exterior
Overall Length:
1,775 mm (69.9 in)
Overall Width:
655 mm (25.8 in)
Overall Height:
1,145 mm (45.1 in)
Seat Height:
770 mm (30.3 in)
Wheelbase:
1,250 mm (49.2 in)
Weights
Dry Weight:
83 kg (183 lbs)
Curb Weight:
87 kg (192 lbs) (approximate)
Gross Vehicle Weight Rating Gvwr:
231 kg (509 lbs) (typical)
Wheels And Tires
Front Tire Size:
120/90-10
Rear Tire Size:
130/90-10
Wheel Type:
Cast aluminum
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo standardized automotive crash testing).
Active Features
Braking System:
Front: Drum brake (or optional Disc on some trims/markets), Rear: Drum brake.
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel tube frame for durability.
Ride Comfort:
Comfortable seat and suspension designed for urban roads.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic scooter with analog speedometer and indicator lights).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (2,000 miles) or 6 months, whichever comes first.
Air Filter Cleaning/Replacement:
Inspect every 1,000 km (600 miles), clean or replace as needed.
Spark Plug Check:
Inspect every 3,000 km (2,000 miles), adjust gap or replace if necessary.
Cvt Drive Belt Inspection:
Inspect every 6,000 km (4,000 miles) for wear and damage, replace as needed.
Final Drive Oil Change:
Every 6,000 km (4,000 miles) or 12 months.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) 10W-40 API SG or higher motorcycle oil.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Gear Oil Spec:
SAE 80 hypoid gear oil (API GL-4 or GL-5).
Known Issues
Common Wear Items:
CVT belt, drive clutch shoes, brake pads/shoes, starter brushes, vacuum fuel valve (if equipped).
Carburetor Maintenance:
Can be prone to gumming up if fuel sits for extended periods, requiring cleaning.
Electrical Connections:
Corrosion at electrical connectors can sometimes cause intermittent issues, particularly in humid or salty environments.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Yamaha Motor Company, established in 1955, is a Japanese manufacturer known for motorcycles, marine products, and motorized products. It has a strong reputation for engineering and reliability.
Model Evolution
Zuma Lineage:
The Zuma (also known as BW's in some markets) was introduced by Yamaha in the late 1980s. The 2008 YW50AP represents the evolution of this popular, ruggedized scooter line, featuring updated styling and technology over earlier generations.
Production
Manufacturing Location:
Likely manufactured in Japan or Southeast Asia (e.g., Indonesia) by Yamaha Motor.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (Generally scooters of this era do not receive formal automotive awards).
Ratings
Consumer Ratings:
Generally well-regarded for reliability and ease of use within its class.
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