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    Chevrolet SPARK 2009 2010 2011 2012 2013 2014 2015 Service Repair Manual

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    This manual covers the Chevrolet Spark, a city car produced from 2009 to 2015, specifically the M300 generation which originated from GM Korea. Known for its compact size, fuel efficiency,...
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    Type: Car
    Vendor:
    Sku: 100643
    This manual covers the Chevrolet Spark, a city car produced from 2009 to 2015, specifically the M300 generation which originated from GM Korea. Known for its compact size, fuel efficiency, and maneuverability, the Spark is designed for urban environments and competes in the subcompact segment. This generation features inline 4-cylinder engines ranging from 1.0L to 1.2L, typically producing between 60-80 horsepower and paired with either a 5-speed manual or a 4-speed automatic transmission. The vehicle is front-wheel drive and emphasizes affordability and practicality. Safety features include front airbags, with optional side and curtain airbags on some trims, along with standard ABS and electronic brakeforce distribution. This comprehensive Service and Repair Manual provides in-depth information for maintaining and repairing the Chevrolet Spark. It details procedures for all major vehicle systems, including engine overhaul, transmission service, brake systems, electrical components, suspension, steering, HVAC, and the fuel and emission systems. The manual also includes specific guidance on general maintenance, troubleshooting common issues, periodic lubrication, and detailed technical specifications. With factory-level repair information and clear, step-by-step instructions, this English-language manual is an essential resource for technicians, mechanics, and owners seeking to ensure the optimal performance and longevity of their vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Chevrolet
    Model:
    Spark
    Applicable Years:
    2009, 2010, 2011, 2012, 2013, 2014, 2015
    Vehicle Generation:
    M300 (2010-2015)
    Country Of Origin:
    South Korea (GM Daewoo/GM Korea)
    👋 Introduction
    Market Position
    Segment:
    City Car / Subcompact
    Competitive Analysis
    Key Competitors:
    Hyundai i10, Kia Picanto, Toyota Aygo, Fiat 500
    Key Features
    Design Philosophy:
    Compact, fuel-efficient, urban-oriented vehicle with a focus on affordability and maneuverability.
    Target Audience
    Intended Users:
    Technicians, mechanics, DIY enthusiasts, owners looking to understand and maintain their vehicle.
    📋 Manual Details
    Coverage
    Manual Type:
    Service and Repair Manual
    Language:
    English
    Format
    File Format:
    PDF
    Delivery Method:
    Instant Download
    Quality
    Print Quality:
    High Quality, Printable
    Requirements
    Software Requirements:
    Adobe PDF Reader, WinZip (for larger files)
    📖 Manual Coverage
    Systems Covered
    Engine Service Repair:
    Complete engine overhaul, diagnostics, timing, cooling, fuel, lubrication, emission systems.
    Transmission Service Repair:
    Manual and automatic transmission service, repair, and diagnostics.
    Brake System:
    Front and rear brake service, ABS, parking brake.
    Electrical System:
    Full coverage of electrical components, circuits, battery, charging, starting, lighting, and accessories.
    Wiring Diagrams:
    Detailed wiring schematics for all vehicle systems.
    Suspension:
    Front and rear suspension components, alignment, shock absorbers, struts.
    Steering:
    Power steering system, steering column, rack and pinion.
    Cooling System:
    Radiator, water pump, thermostat, hoses, coolant.
    Fuel Injection System:
    Fuel injectors, fuel pump, pressure regulator, system diagnostics.
    Fuel System:
    Fuel tank, lines, filter, evaporative emissions control.
    Emission System:
    Catalytic converter, EGR, evaporative emissions.
    HVAC System:
    Heating, Ventilation, and Air Conditioning (HVAC) system service and repair.
    Engine Control System:
    ECU, sensors, actuators, diagnostic trouble codes (DTCs).
    Chassis Body:
    Body panel removal and installation, chassis components, frame.
    Restraint System:
    Airbag system, seat belts, pre-tensioners.
    Interior:
    Interior trim, seats, dashboard, console.
    Differential Drive Axle:
    Front-wheel drive axle components, differential service.
    Procedures Included
    General Maintenance:
    Routine checks, fluid changes, filter replacements.
    Troubleshooting:
    Diagnostic procedures, symptom-based troubleshooting guides.
    Periodic Lubrication:
    Lubrication points and schedules.
    Technical Specifications:
    Detailed technical data for all components.
    Installation Procedures:
    Step-by-step guides for component installation and removal.
    Engine Control System Diagnostics:
    Diagnosis of engine control module (ECM), sensors, actuators, and troubleshooting of diagnostic trouble codes (DTCs).
    Chassis Body Repair:
    Procedures for body panel removal/installation, chassis component repair, and basic structural information.
    Restraint System Service:
    Service and troubleshooting for the airbag system, including sensor replacement and electrical checks.
    Interior Component Repair:
    Instructions for removing, repairing, and installing interior trim, seats, and dashboard components.
    Drive Axle Service:
    Maintenance and repair of front drive axles and related differential components.
    Technical Depth
    Depth Of Coverage:
    Comprehensive factory-level repair information, suitable for professional technicians and advanced DIY enthusiasts.
    📊 Manual Specifications
    File Details
    Total Pages:
    Hundreds or thousands of printable pages (exact count not specified, but implies comprehensive coverage).
    Searchability:
    Likely searchable PDF content, aiding quick information retrieval.
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Inline 4-cylinder, DOHC, 16-valve
    Engine Type
    Engine Displacement:
    1.0L (B10S, B10S1) and 1.2L (B12S1) variations depending on market and year.
    Performance
    Horsepower Range:
    Approximately 60-80 HP (45-60 kW)
    Torque Range:
    Approximately 90-110 Nm (66-81 lb-ft)
    Fuel System
    Fuel Delivery:
    Multi-point Fuel Injection (MPI)
    Emission Standards
    Emission Compliance:
    Meets various regional emission standards (e.g., Euro IV, Euro V) depending on the model year and market.
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed Manual Transmission (M/T)
    Optional
    Transmission Type:
    4-speed Automatic Transmission (A/T) available on certain trims/markets.
    Features
    Drive Type:
    Front-Wheel Drive (FWD)
    📐 Dimensions
    Exterior
    Length:
    Approx. 3495-3535 mm (137.6-139.2 inches)
    Width:
    Approx. 1597-1600 mm (62.9-63.0 inches)
    Height:
    Approx. 1487-1530 mm (58.5-60.2 inches)
    Weights
    Curb Weight:
    Approx. 800-900 kg (1760-1980 lbs)
    Gross Vehicle Weight Rating:
    Varies by configuration, typically around 1300-1400 kg.
    🛡️ Safety Features
    Ratings
    Latin Ncap Rating:
    4-star safety rating for adult occupant protection in some configurations.
    Active Features
    Anti Lock Braking System:
    Standard on most models.
    Electronic Brakeforce Distribution:
    Often paired with ABS.
    Passive Features
    Airbags:
    Front airbags for driver and passenger; side airbags and curtain airbags may be optional or standard on higher trims.
    Seat Belts:
    3-point seat belts with pre-tensioners and load limiters for front occupants.
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM/CD/MP3 audio system with auxiliary input; higher trims may feature Bluetooth connectivity and a touchscreen interface.
    Driver Assistance
    Cruise Control:
    Optional on some models.
    Connectivity
    Bluetooth:
    Available on select trims for hands-free calling and audio streaming.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first. Consult manual for specific engine oil type.
    Air Filter Replacement:
    Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions.
    Spark Plug Replacement:
    Typically around 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs.
    Fluid Specifications
    Engine Oil Type:
    API SM or SN, SAE 5W-30 viscosity grade is common. Refer to manual for exact specification.
    Coolant Type:
    GM Dex-Cool (Orange) or equivalent GMDAT silicate-free coolant, typically a 50/50 mix with distilled water.
    Brake Fluid Type:
    DOT 3 or DOT 4.
    Transmission Fluid Type:
    Manual: GL-4, SAE 75W-90. Automatic: Dexron VI.
    Known Issues
    Common Problems:
    Potential issues can include occasional check engine light due to sensor faults (e.g., O2 sensors, MAF sensors), minor oil leaks from gaskets, and wear on suspension components due to the vehicle's smaller size and intended use.
    📚 Vehicle History
    Brand Heritage
    Chevrolet History:
    Chevrolet, a division of General Motors, has a long history dating back to 1911, known for producing a wide range of vehicles from economy cars to heavy-duty trucks.
    Model Evolution
    Spark Evolution:
    The Chevrolet Spark (originally Daewoo Matiz/Kalos, then Chevrolet Matiz, then Spark) is a global microcar developed by GM Korea. This generation (M300) represented a significant redesign with a more modern appearance and improved safety features.
    Production
    Manufacturing Locations:
    Primarily manufactured in South Korea by GM Korea. Also assembled in other locations globally depending on market.
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