Atv Segment:
Mid-size to full-size utility/touring ATV segment.
Target Audience:
Owners and technicians seeking detailed repair and maintenance information for their Polaris Sportsman Touring 500 EFI.
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat TRV, Kawasaki Brute Force.
Manual Value Proposition:
Provides the essential technical data for DIY maintenance and repairs, saving time and money compared to professional service.
Model Designation:
Emphasis on 'Touring' indicates a longer-wheelbase, more comfortable platform designed for longer rides and potentially two-up riding.
Comprehensive Coverage:
Yes
Specific Models Covered:
Polaris Sportsman Touring 500 EFI for model years 2009, 2010, and 2011.
Estimated Page Count:
Variable based on specific edition, typically 500+ pages for complete workshop manuals.
Manual Category:
Workshop Service Repair Manual
Manual Scope:
Complete service and repair procedures
Primary Language:
English
Distribution Format:
Downloadable (typically PDF)
Engine And Powertrain:
Engine overhaul, fuel system, ignition system, cooling system, exhaust system, transmission (automatic), final drive, driveline.
Chassis And Suspension:
Front and rear suspension, steering system, braking system, wheels and tires, frame.
Electrical System:
Battery, charging system, starting system, lighting, ignition switch, EFI control module, sensors, wiring diagrams.
Body And Trim:
Body panels, plastics, seats, racks, fenders, storage compartments.
Routine Maintenance:
Oil changes, filter replacements, lubrication, spark plug inspection/replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable to EFI).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs.
Component Disassembly And Assembly:
Detailed step-by-step instructions for all major components.
Diagnostic Capabilities:
Advanced diagnostic information, including testing procedures for sensors and actuators.
Rebuild Instructions:
Comprehensive instructions for complete engine and transmission rebuilds.
Specifications And Tolerances:
Precise torque specifications, clearances, and critical measurements.
Engine Type:
4-stroke, SOHC, 3-valve
Engine Displacement:
499cc
Bore X Stroke:
92.0 mm x 76.0 mm
Cooling System:
Liquid-cooled
Horsepower Estimate:
Approximately 30-35 HP (exact figures vary and are not always published by manufacturers).
Torque Estimate:
Estimated 27-30 lb-ft (exact figures vary).
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type Required:
Unleaded gasoline (minimum 87 octane recommended).
Throttle Body Size:
Typically 40mm for this era's EFI systems.
Transmission Type:
Automatic, PVT (Polaris Variable Transmission) with Engine Braking
Drive System:
On-Demand AWD/2WD with ADC (Active Descent Control).
Gear Selection:
High, Low, Neutral, Reverse, Park
Optional Transmission:
None offered for this specific model.
Clutch System:
Primary and secondary clutch system for belt drive operation.
Gear Reduction:
Integral to PVT system, providing torque multiplication for low-speed operation and towing.
Length:
Approximately 85.1 inches (2161.5 mm)
Width:
Approximately 46 inches (1168.4 mm)
Height:
Approximately 47.1 inches (1196.3 mm)
Wheelbase:
Approximately 56 inches (1422.4 mm)
Front Rack Capacity:
75 lbs (34 kg)
Rear Rack Capacity:
150 lbs (68 kg)
Dry Weight Estimate:
Approximately 690 lbs (313 kg)
Towing Capacity:
1500 lbs (680 kg)
Tongue Weight Capacity:
150 lbs (68 kg)
Ground Clearance:
Approximately 11.25 inches (286 mm)
Atv Safety Standards:
Meets ANSI standards for Class 1 ATVs (when properly equipped and operated).
Engine Braking:
Standard feature of the PVT system for controlled downhill descents.
Adc:
Active Descent Control for enhanced braking on steep descents.
On Demand AWD:
Provides enhanced traction when needed.
Hand Guard Design:
Integrated into handlebar design for protection.
Lighting:
Dual headlights, tail light, brake light.
Footwells:
Designed with aggressive grip for rider footing.
Infotainment Features:
Primarily focused on utility and off-road capability; typically lacks advanced infotainment systems found in cars.
Driver Assistance Features:
On-Demand AWD, Active Descent Control (ADC).
Connectivity Features:
N/A (No integrated smartphone or Bluetooth connectivity).
Engine Oil Change:
Recommended every 100 hours or 1000 miles (refer to manual for specific conditions).
Air Filter Maintenance:
Inspect and clean every 25 hours; replace as needed.
Spark Plug Inspection:
Recommended at 100 hours or annually.
Transmission Belt Inspection:
Inspect for wear and damage at 50-hour intervals.
Engine Oil Type:
Polaris Premium 2W-50 Synthetic (or equivalent SAE 5W-50 synthetic).
Engine Oil Capacity:
Approximately 2.5 U.S. quarts (2.4 liters) with filter change.
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant (or equivalent SAE 80W-90 synthetic gear oil).
Transmission Fluid Capacity:
Approximately 0.75 U.S. quarts (0.7 liters).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Common Wear Items:
Drive belt, suspension bushings, wheel bearings, ball joints.
Efi Related Concerns:
Potential for clogged fuel injectors or sensor issues if fuel quality is poor or maintenance is neglected.
Charging System:
While generally reliable, stator or voltage regulator failures can occur over time.
Polarishistory:
Polaris Industries is a long-standing American manufacturer known for its snowmobiles, ATVs, and UTVs, with a reputation for innovation and robust off-road vehicles.
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings for decades, evolving with new technologies and features. The 'Touring' designation signifies a specific platform optimized for comfort and longer-distance riding.
Manufacturing Location:
Primarily manufactured in the USA.
Model Year Context:
The 2009-2011 period represents a refinement of the Sportsman platform, incorporating EFI and AWD as standard or prevalent features, reflecting the industry's shift towards more advanced and efficient powertrains.
Industry Awards:
Polaris Sportsman models have consistently received positive reviews and accolades within the ATV industry for performance, reliability, and utility over their production history. Specific awards for the 2009-2011 Touring 500 EFI may exist but are model-specific and would require deeper historical research.
Consumer Ratings Context:
Generally regarded as a capable and comfortable touring ATV for its class and era.
Emission Certifications:
Meets relevant EPA emission standards for off-road vehicles of its model years.
