Market Segment:
Performance-oriented utility ATV (All-Terrain Vehicle).
Competitors:
Polaris Sportsman 800, Arctic Cat Thundercat 1000, Yamaha Grizzly 700, Suzuki KingQuad 750.
Performance Focus:
Known for its powerful V-twin engine, advanced suspension, and robust build for demanding off-road use.
Target Audience:
Enthusiasts, farmers, hunters, and recreational riders requiring a powerful and capable utility ATV.
Value For Mechanics:
Essential resource for mechanical technicians, providing the in-depth knowledge required for accurate servicing and repairs.
Engine:
Detailed diagnostics, repair, and overhaul of the Rotax 800cc V-twin engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems.
Transmission Drivetrain:
Complete coverage of the CVT transmission, final drive, driveshafts, differentials (front and rear), and Visco-Lok system diagnostics and repair.
Suspension Steering:
Detailed procedures for front and rear suspension (independent dual A-arm, trailing arm), shocks, springs, steering linkage, hub assemblies, and wheel bearings.
Brakes:
Front and rear brake system diagnostics, caliper overhaul, rotor replacement, hydraulic system bleeding, parking brake adjustments, and ABS system information (if applicable).
Electrical Electronics:
Comprehensive wiring diagrams, troubleshooting guides for the electrical system, battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting, instrumentation, and EFI control module.
Body Frame:
Body panel removal and installation, seat, rack, and fairing maintenance, frame inspection and repair guidelines.
Cooling System:
Radiator, fan, thermostat, coolant hose inspection and replacement, coolant type and capacity specifications.
Fuel System:
Fuel pump, injectors, fuel filter replacement, fuel tank servicing, pressure testing.
Preventative Maintenance:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustments (if applicable), brake fluid flushes, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, error code interpretation for EFI system.
Repair Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major systems.
Component Special Procedures:
Specific torque specifications for critical fasteners, timing procedures, valve clearance adjustments, clutch adjustments, and special tool requirements.
Depth Of Coverage:
Highly detailed, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic fluid checks to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes diagnostic flowcharts, component testing procedures, and information on using diagnostic tools (e.g., BUDS system, though specific BUDS usage might be in specialized documentation).
Engine Type:
Rotax 4-stroke V-twin, liquid-cooled, SOHC, 8 valves
Bore X Stroke:
92 mm x 75 mm
Horsepower Estimate:
Approximately 71 hp (specifications may vary slightly by year and tuning).
Torque Estimate:
Approximately 56 lb-ft (specifications may vary slightly by year and tuning).
Fuel Delivery:
Electronic Fuel Injection (EFI) with 54mm throttle body.
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Ignition System:
Magneto, electronic ignition with high-output coils.
Oil Type Specification:
SAE 10W-40 Synthetic ATV Oil meeting API GL-4 specifications (refer to manual for exact OEM spec). Example: XPS Synthetic 4T 10W-40.
Oil Capacity:
Approximately 2.2 L (with filter change).
Cooling Medium:
Ethylene Glycol based antifreeze and water mixture (50/50).
Coolant Capacity:
Approximately 3.5 L.
Transmission Type:
CVT (Continuously Variable Transmission) with rapid engagement clutch.
Transmission Gearing:
High, Low, Neutral, Reverse, Park.
Drive Select:
2WD/4WD with Visco-Lok front differential.
Clutch Type:
CVT with secondary roller cam clutch.
Gear Reduction Ratios:
High/Low gear reduction ratios specified in manual for precise adjustments and diagnostics.
Cvt Fluid:
Refer to manual for specific CVT fluid type (e.g., XPS Synthetic CVT Fluid or equivalent meeting Can-Am specifications).
Length:
Approximately 217.2 cm (85.5 in)
Width:
Approximately 116.8 cm (46 in)
Height:
Approximately 104.1 cm (41 in)
Wheelbase:
Approximately 131.5 cm (51.8 in)
Dry Weight:
Approximately 294 kg (648 lbs)
Ground Clearance:
Approximately 27.9 cm (11 in)
Rack Capacity Front:
100 kg (220 lbs)
Rack Capacity Rear:
200 kg (440 lbs)
Towing Capacity:
590 kg (1,300 lbs)
Front Tire Size:
25 x 8-12
Rear Tire Size:
25 x 10-12
Wheel Bolt Pattern:
4x137 mm (Industry Standard for Can-Am ATVs)
Crash Test Data:
ATVs are not typically subjected to the same crash test ratings as passenger vehicles. Safety information focuses on proper operation and protective gear.
Braking System:
Hydraulically activated front and rear disc brakes with perforated rotors.
Differential Lock:
Visco-Lok auto-locking front differential enhances traction in challenging terrain.
Roll Cage Protection:
Not applicable for this ATV model. Emphasizes operator awareness and adherence to safe riding practices.
Recommended Gear:
Helmet, eye protection, gloves, long sleeves, long pants, and sturdy footwear are strongly recommended for all riders.
Instrumentation:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4x4 indicator, gear indicator, and diagnostic indicators.
Traction Control:
Visco-Lok front differential acts as a form of traction enhancement by automatically locking when wheel slippage is detected.
Diagnostic Port:
Includes diagnostic port for connection to BUDS (BRP Utility Diagnostic System) for advanced diagnostics and module programming (BUDS software not included in this manual).
Initial Service:
First service typically recommended around 10 hours or 1 month of operation (refer to manual for exact break-in procedure).
Routine Maintenance:
Engine oil and filter: every 100 hours or 6 months. Air filter: check every 20 hours, clean/replace as needed. Spark plugs: every 200 hours or 1 year. CVT belt inspection: every 100 hours.
Lubrication Points:
Refer to manual for specific lubrication points such as pivot points, steering components, and driveshaft U-joints (if applicable).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Specifications:
50/50 mix of permanent ethylene glycol antifreeze and distilled water.
Common Wear Items:
CVT belt wear, front differential (Visco-Lok) engagement issues under heavy load, suspension bushings, and wheel bearings are common wear items due to demanding use.
Electrical System Considerations:
Battery health and charging system (stator/rectifier) are critical for EFI system operation. Corrosion in electrical connectors can also be an issue.
Efi Troubleshooting:
The manual provides detailed steps for diagnosing EFI issues, including checking sensors, fuel pressure, and ignition timing.
Parent Company:
Bombardier Recreational Products (BRP), a Canadian company with a long history in powersports.
Outlander Lineage:
The Outlander line has been a cornerstone of Can-Am's ATV offerings, continually evolving in performance, technology, and utility features.
Manufacturing Location:
Primarily manufactured in Quebec, Canada.
Model Development Context
Outlander 800R Introduction:
The 800R model represented a significant step up in engine performance and features within the utility ATV segment, establishing Can-Am as a major player.
