This manual covers the Polaris IQ Series Snowmobiles manufactured for the 2009 and 2010 model years. These versatile machines, powered by a range of 2-stroke Liberty engines from 550cc to 800cc, were engineered for performance and reliability across various snow conditions. The IQ chassis, a key development for Polaris, provided a strong foundation for handling and rider comfort, whether on trails, in deep snow, or for touring. This factory service manual provides comprehensive information for numerous specific models, including the 550 IQ Shift, various 600cc configurations like the IQ Shift and Switchback, and the powerful 800cc variants such as the IQ and RMK models.
The purpose of this comprehensive English-language factory service manual is to provide detailed guidance for the maintenance, repair, and troubleshooting of your Polaris IQ Series snowmobile. It covers all essential systems, including the engine, cooling, fuel injection, PVT transmission, brakes, steering, suspension, and electrical systems. With step-by-step instructions, clear illustrations, and diagnostic information, this manual is an invaluable resource for owners, independent repair shops, and powersports enthusiasts. It empowers users to perform everything from routine service and adjustments to in-depth component overhauls, ensuring the continued optimal performance and longevity of their snowmobile.
Model:
IQ Series Snowmobiles
Product Type:
Factory Service Manual / Repair Manual
Applicable Years:
2009, 2010
Engine Options Covered:
550cc, 600cc, 700cc, 800cc
Target Audience:
Polaris IQ snowmobile owners, independent repair shops, and powersports enthusiasts seeking to perform maintenance and repairs on their 2009-2010 models.
Manual Value Proposition:
Provides factory-level repair information, enabling users to perform a wide range of tasks typically done by dealerships, saving time and money. Offers instant access and perpetual storage.
Manual Advantages:
Instant download, perpetual access, comprehensive coverage of multiple models and engine sizes, detailed step-by-step procedures, troubleshooting guides, and high-quality illustrations.
Vehicle Models Covered:
550 IQ Shift, 600 IQ Shift, 600 IQ/600 Dragon IQ SP, 600 IQ Shift 136, 600 Switchback/Dragon Switchback, 600 IQ Touring, 600 RMK Shift 144/155, 700 RMK 155, 800 IQ/800 Dragon SP, 800 Switchback/Dragon Switchback, 800 RMK Shift, 2009 RMK Assault 146, 800 RMK 155/800 Dragon RMK 155/163, 550 IQW Shift, 600 IQ Shift/600 IQ, 600 LX, 600 Switchback/Dragon Switchback, 600 IQ Touring, 600 Widetrak IQ, 800 IQ/800 Dragon IQ, 800 Switchback/Dragon Switchback, 600 RMK 144/155, 700 RMK 155, 800 RMK 144/155, 800 RMK Assault 146, 800 Dragon RMK 155/163
Estimated Page Count:
Varies by specific model and engine, but comprehensive coverage implies a substantial document (typically 500+ pages for a full service manual).
Type:
Factory Service Manual (FSM)
Delivery Format:
Downloadable Digital File (PDF)
Powertrain And Chassis Systems:
Engine (all variants), Cooling System, Exhaust System, Fuel Injection System, Final Drive, Brake System, PVT (Polaris Variable Transmission) System, Shocks, Steering and Suspension, Chassis, Battery and Electrical System.
Repair And Maintenance Procedures:
Step-by-step repair instructions, removal and installation of components, maintenance procedures, adjustments, troubleshooting guides, assembly and system illustrations, diagrams, exploded parts views, and pictures.
Depth Of Coverage:
Comprehensive, covering all aspects of repair, from routine maintenance and adjustments to in-depth engine rebuilds and electrical system diagnostics. Suitable for both novice DIY mechanics and experienced technicians.
Digital Reproduction:
Identical to printed version, high-resolution diagrams and illustrations.
Digital Format Characteristics:
N/A (Digital Download - no physical binding)
Digital Media Type:
N/A (Digital Download - no physical paper)
Engine Families:
2-stroke Liberty engines (550cc, 600cc, 700cc, 800cc). Specific bore, stroke, and power output vary by exact engine configuration (e.g., carbureted vs. EFI, specific tuning).
Typical Power Output Range:
Ranges from approximately 50-60 HP for the 550cc to over 130-140 HP for the 800cc engines, depending on tuning and specific model.
Fuel Delivery Methods:
Carbureted for some 550 and 600cc models; Electronic Fuel Injection (EFI) for most 600cc, 700cc, and 800cc engines. The manual will detail specific injection systems.
Transmission Type:
Polaris Variable Transmission (PVT) - CVTech or Arctic Cat APV clutch systems depending on model and year. Primarily automatic CVT operation.
Gearing Options:
While not 'optional' in the traditional sense, various gear ratios for the driven clutch and secondary sheaves might be specified for different riding conditions (e.g., mountain, trail, drag). Manual will cover adjustments and service.
Clutch System Details:
Covers primary and secondary clutch inspection, service, weight and spring tuning, belt replacement, and drive system maintenance. Details on roller bearings and engagement/over-rev speeds.
Track Lengths And Widths:
Varies significantly by model: Trail models (e.g., IQ, IQ Shift) typically feature 121" or 136" tracks. RMK and Switchback models can have longer tracks (144", 155", 155", 163") and wider profiles (e.g., 15" width).
Rider Positioning:
Designed for single-rider or two-rider configurations (e.g., Touring models). The manual covers seat removal/installation and chassis ergonomics.
Dry Weight Range:
Typically ranges from approximately 400-450 lbs for trail-oriented models to 450-500+ lbs for longer track mountain or touring variants.
Safety Compliance:
Manufactured to meet relevant snowmobile safety standards of the time. Manual will detail safety precautions during maintenance and operation.
Braking System:
Hydraulic disc brake system, typically with a single caliper on the driveshaft or rear suspension. Manual covers brake fluid type, bleeding procedures, pad replacement, and caliper service.
Chassis And Ergonomics:
Features a rigid chassis design for stability, comfortable rider positioning, and appropriate suspension travel for terrain absorption. Safety switches for throttle and kill switches are detailed in the electrical section.
Instrument Cluster Features:
Basic digital or analog gauges for speedometer, tachometer, fuel level, coolant temperature, and possibly an odometer/trip meter. Some models may include basic warning lights.
Safety Systems:
Basic safety features like kill switches, reverse (on some models), and robust braking systems. Advanced electronic rider aids were not common in this generation.
Accessory Ports:
May include 12V power outlets for accessories like GPS or heated visors. The electrical section covers wiring for these.
Routine Maintenance Schedule:
The manual will provide detailed schedules for: Pre-ride inspections, chaincase oil changes, spark plug replacement, air filter cleaning/replacement, track tension adjustment, lubrication points, coolant checks, brake inspection, and clutch cleaning. Intervals are typically based on mileage or operating hours.
Oil And Coolant Types:
Engine Oil: Typically 2-stroke synthetic blend or full synthetic oil meeting Polaris specifications (e.g., VES Synthetic). Chaincase Lubricant: Specific gear oil (e.g., SAE 80W-90). Coolant: Ethylene glycol-based antifreeze suitable for cold climates.
Common Wear And Tear Items:
While the manual covers all repairs, common wear items in this era of snowmobiles can include drive belts, carbides, hyfax, suspension bushings, crank seals, and engine top-end components (pistons/rings) over high mileage. The manual will guide diagnosis and replacement.
Polarissnowmobile Legacy:
Polaris is a long-standing American manufacturer with a rich history in powersports, particularly snowmobiles, known for innovation and performance.
Iq Chassis Development:
The IQ chassis was a significant design for Polaris, known for its modularity and performance-oriented handling, introduced prior to the 2009 model year and refined through various engine displacements and suspension packages.
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States, with significant facilities in Minnesota and Iowa.
Industry Standing:
The IQ platform was generally well-received for its handling and performance characteristics. Specific awards would be model and year-dependent and not directly tied to the manual itself, but the manual supports maintaining the original design intent.
