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    Kawasaki Nomad VN 1700 2009-2012 Workshop Service Manual

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    The Kawasaki Nomad VN 1700 is a V-twin cruiser touring motorcycle designed for long-distance comfort and capable performance. Introduced in the late 2000s, this model emphasizes rider ergonomics, ample luggage...
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    Type: Motorcycle
    Vendor:
    Sku: 85192
    The Kawasaki Nomad VN 1700 is a V-twin cruiser touring motorcycle designed for long-distance comfort and capable performance. Introduced in the late 2000s, this model emphasizes rider ergonomics, ample luggage capacity with integrated saddlebags, and a large windscreen for protection against the elements. Its robust 1700cc V-twin engine, coupled with a smooth 6-speed transmission featuring overdrive, ensures a relaxed and powerful riding experience on the open road. The Nomad VN 1700 is engineered for stability and rider comfort, making it a strong contender in the touring segment, often compared to other large-displacement touring motorcycles. This comprehensive workshop service manual provides detailed technical information and procedural guidance for the Kawasaki Nomad VN 1700 models from 2009 through 2012. It covers all essential aspects of the motorcycle, including engine overhaul, fuel and ignition systems, transmission, brakes, suspension, and the electrical system. The manual details scheduled maintenance, repair procedures, diagnostic troubleshooting, and includes essential specifications, torque values, and wiring diagrams. It is an indispensable resource for professional mechanics and advanced DIY enthusiasts seeking to maintain, repair, or restore their Kawasaki Nomad VN 1700 to optimal working condition.
    🏷️ Basic Information
    Identification
    Make:
    Kawasaki
    Model:
    Nomad VN 1700
    Model Variant:
    VN1700
    Product Type:
    Workshop Service Manual
    Codes
    Product Code:
    VN1700-WM-PDF
    👋 Introduction
    Market Position
    Segment:
    V-Twin Cruiser Touring Motorcycle
    Target Audience:
    Touring enthusiasts seeking comfortable long-distance riding with ample luggage capacity.
    Competitive Analysis
    Competitors:
    Harley-Davidson Electra Glide, Honda Gold Wing (though in a slightly different class), Indian Roadmaster.
    Key Features
    Model Features:
    Large displacement V-twin engine, comfortable rider ergonomics, integrated saddlebags, large windscreen, stable chassis for touring.
    📋 Manual Details
    Coverage Areas
    Years Covered:
    2009, 2010, 2011, 2012
    Page Count
    Total Pages:
    727
    Manual Type
    Type:
    Workshop Service Manual
    Intended User:
    Professional Mechanics and Advanced DIY Enthusiasts
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Complete overhaul, disassembly, assembly, tuning, diagnostics
    Fuel System:
    Fuel injection system, fuel pump, injectors, fuel tank, fuel lines
    Cooling System:
    Radiator, coolant, thermostat, cooling fan, water pump
    Ignition System:
    Ignition coils, spark plugs, ignition control module (ICM), wiring
    Transmission:
    Clutch system, gearbox operation, internal components, maintenance
    Drivetrain:
    Final drive (belt/shaft), wheel bearings, swingarm
    Brakes:
    Hydraulic system, calipers, master cylinders, brake pads, discs, bleeding procedures
    Suspension:
    Front forks (telescopic), rear shock absorbers, fork oil, seals, adjustments
    Electrical System:
    Battery, charging system, starter motor, lighting, wiring diagrams, ECU functions
    Chassis:
    Frame inspection, steering head bearings, wheels, tires
    Bodywork And Trim:
    Fairings, saddlebags, seats, controls, lighting fixtures
    Diagnostics And Troubleshooting:
    Symptom-based troubleshooting, fault code interpretation, diagnostic procedures
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, lubrication points
    Repair:
    Detailed step-by-step repair instructions for all major components
    Overhaul:
    Complete engine and transmission rebuild procedures
    Adjustment:
    Carburetor/throttle body synchronization, idle speed, suspension settings
    Calibration:
    TPS (Throttle Position Sensor) calibration, idle air control (IAC) adjustment
    Inspection:
    Pre-ride checks, component wear inspection, safety checks
    Wiring Diagrams:
    Comprehensive, color-coded electrical schematics for all systems
    Technical Depth
    Depth:
    Comprehensive: Covers from basic maintenance to full engine rebuilds and advanced diagnostics
    Specifications Data:
    Includes detailed torque specifications, clearances, and measurements for all components
    Special Tools:
    Lists and descriptions of specialized tools required for specific repairs
    📊 Manual Specifications
    File Format
    File Type:
    Portable Document Format (PDF)
    Searchable:
    Yes, text-searchable content for quick information retrieval
    Print Quality
    Quality:
    High-resolution scans, suitable for printing individual pages or the entire manual
    Binding Type
    Binding Format:
    N/A (Digital PDF Download)
    Paper Type
    Paper Type:
    N/A (Digital PDF Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Liquid-cooled, 4-stroke, SOHC, V-twin
    Displacement:
    1700cc (103.6 cubic inches)
    Bore X Stroke:
    102.0 x 104.3 mm (4.02 x 4.11 in)
    Compression Ratio:
    9.5:1
    Valve Train:
    SOHC, 4 valves per cylinder
    Fueling:
    Fuel Injection with Sub-throttle
    Performance
    Horsepower:
    Approx. 80-90 HP (at crankshaft, estimate based on typical V-twin output of this era)
    Torque:
    Approx. 100-110 lb-ft (at crankshaft, estimate)
    Fuel System
    Throttle Body:
    Dual throttle valves with sub-throttle system for precise throttle response
    Fuel Type:
    Unleaded gasoline, 87 octane or higher recommended
    Fuel Capacity:
    5.3 US gallons (20.1 Liters)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed constant mesh
    Clutch Type:
    Wet, multi-disc
    Features
    Overdrive:
    Includes overdrive gears for relaxed highway cruising.
    📐 Dimensions
    Exterior
    Length:
    Approx. 99.6 in (2530 mm)
    Width:
    Approx. 37.2 in (945 mm)
    Height:
    Approx. 57.1 in (1450 mm)
    Wheelbase:
    Approx. 64.0 in (1625 mm)
    Weights
    Dry Weight:
    Approx. 765 lbs (347 kg)
    Wet Weight:
    Approx. 815.7 lbs (370 kg) (fully fueled, all equipment)
    Gvwr:
    Not typically specified for motorcycles, but payload capacity is a consideration for touring.
    Cargo
    Saddlebag Capacity:
    Integrated, lockable hard saddlebags with significant storage volume.
    🛡️ Safety Features
    Ratings
    Crash Testing:
    Not applicable in the same way as automobiles; focus is on design safety and rider protection.
    Active Features
    Braking System:
    Front and rear disc brakes, often with linked braking or ABS as an option (check specific model variant).
    Lighting:
    Halogen headlight, LED taillight, amber turn signals.
    Passive Features
    Frame Construction:
    Steel double-cradle frame designed for stability and rider comfort.
    Windscreen:
    Large, adjustable or fixed windscreen for rider protection from wind and elements.
    💡 Technology Features
    Infotainment
    Audio System:
    Optional accessory audio system integrated into the fairing, typically with AM/FM radio and iPod connectivity.
    Driver Assistance
    ABS:
    Anti-lock Braking System (ABS) available as an option on certain models/years.
    Connectivity
    Diagnostic Port:
    On-board diagnostic system with a service connector for reading fault codes.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
    Air Filter Inspection:
    Inspect every 3,700 miles (6,000 km), replace as needed.
    Spark Plug Replacement:
    Replace every 7,500 miles (12,000 km).
    Drive Belt Inspection:
    Inspect tension and condition every 3,700 miles (6,000 km).
    Fluid Specifications
    Engine Oil Type:
    SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.
    Engine Oil Capacity:
    Approx. 4.3 US qt (4.1 L) without filter change, 4.5 US qt (4.3 L) with filter change.
    Coolant Type:
    Permanent antifreeze coolant (ethylene glycol-based) with water, 50/50 mix.
    Brake Fluid Type:
    DOT 4 hydraulic brake fluid.
    Fork Oil Type:
    Kawasaki KHL15-10 (or equivalent SAE 10W fork oil).
    Known Issues
    Common Wear Items:
    Drive belt wear, clutch plates, brake pads, fork seals are common wear items on touring bikes.
    Engine Performance:
    Some owners report a desire for more power at higher RPMs, addressed by exhaust and ECU tuning.
    Electrical Gremlins:
    Though generally reliable, potential for corrosion in connectors with extensive exposure to elements. Manual's wiring diagrams are crucial.
    📚 Vehicle History
    Brand Heritage
    Kawasaki Motorcycle Division:
    Kawasaki Heavy Industries, Motorcycle & Engine division, known for performance and reliability since the 1960s.
    Model Evolution
    Vn1700 Lineage:
    The VN1700 series is part of Kawasaki's long-standing Vulcan cruiser line, evolving from earlier V-twin models to offer increased displacement and touring amenities.
    Production
    Production Period:
    The VN1700 platform was introduced in the late 2000s, with the Nomad variant catering specifically to the touring segment.
    Manufacturing Location:
    Primarily manufactured in Japan, with potential assembly in other international locations.
    🏆 Awards & Recognition
    Recognitions
    Segment Recognition:
    Praised for its comfort and value within the large-displacement cruiser touring segment upon its release.
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