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Yamaha FZ6R FZ 6R 2009-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ6R Model Designation: FZ-6R Covered Years: 2009, 2010, 2011, 2012 Codes Chassis Code: 46P Engine Code Prefix: 46P 👋 Introduction Market Position Segment:...
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Type: Motorcycle
Vendor:
Sku: 288250
Yamaha FZ6R FZ 6R 2009-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6R
Model Designation:
FZ-6R
Covered Years:
2009, 2010, 2011, 2012
Codes
Chassis Code:
46P
Engine Code Prefix:
46P
👋 Introduction
Market Position
Segment:
Sportbike / Naked Sportbike
Target Audience:
Riders seeking a versatile, comfortable, and sporty motorcycle with accessible power
Competitive Analysis
Competitors:
Kawasaki Ninja 650, Suzuki GSX650F, Honda CBR600F (depending on market)
Key Features
Design Philosophy:
Emphasis on rider comfort, user-friendliness, and sporty performance
Engine Configuration:
Inline-four cylinder, providing smooth power delivery
Ergonomics:
Adjustable handlebar position for customizable rider triangle
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Procedures
Diagnostic Coverage:
Diagnostic Trouble Codes (DTCs), Troubleshooting Flowcharts
Electrical Coverage:
Wiring Diagrams, Electrical System Diagnosis
Mechanical Coverage:
Engine, Transmission, Chassis, Suspension, Brakes
Page Count
Estimated Pages:
High (typically 300+ pages for this level of detail)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, exhaust
Engine Management:
Fuel injection system (FI), ignition system, ECU functions, sensors, actuators
Transmission Drivetrain:
Clutch operation, gear shifting mechanism, internal transmission components, final drive
Brakes:
Hydraulic system, brake pad replacement, caliper overhaul, master cylinder, ABS (if applicable)
Suspension Steering:
Front fork internals, rear shock absorber, steering head bearings, linkage components
Electrical System:
Battery, charging system (stator, rectifier/regulator), starting system, lighting, instruments, wiring diagrams
Fuel System:
Fuel tank, fuel pump, injectors, fuel lines, pressure regulator
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable)
Body Chassis:
Fairings, body panels, frame, seats, fuel tank mounting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement
Disassembly Assembly:
Complete step-by-step instructions for major component removal and installation
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems
Component Overhaul:
Detailed instructions for rebuilding engine components, carburetors (if applicable), suspension, etc.
Wiring Diagrams:
Clear and detailed electrical schematics for all systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive Workshop Level
Diagnostic Capability:
Advanced diagnostic procedures for electronic and mechanical systems
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Illustration Detail:
Detailed exploded views and schematic diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder
Displacement:
599 cc
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Performance
Horsepower Est:
Approx. 80-85 hp @ 10,000 RPM (at crank)
Torque Est:
Approx. 44-46 lb-ft @ 8,500 RPM (at crank)
Fuel System
Fuel Induction:
Fuel Injection (Mikuni 43mm throttle bodies)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
17 Liters (4.5 US gallons)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2,120 mm (83.5 in)
Width:
770 mm (30.3 in)
Height:
1,140 mm (44.9 in) / 1,160 mm (45.7 in) (adjustable handlebars)
Wheelbase:
1,445 mm (56.9 in)
Ground Clearance:
165 mm (6.5 in)
Weights
Dry Weight:
182 kg (401 lbs)
Wet Weight:
202 kg (445 lbs) (approx.)
Seat Height:
805 mm (31.7 in)
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant global motorcycle safety standards
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS optional on some models/markets.
Lighting:
Multi-reflector halogen headlight, LED taillight
Passive Features
Frame Construction:
Diamond-type steel frame for rigidity and vibration damping
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display with analog tachometer
Features Display:
Speedometer, tachometer, odometer, trip meters, fuel gauge, clock, coolant temperature
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on certain models and markets.
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 mi) or 6 months
Air Filter Inspection:
Every 6,000 km (3,700 mi)
Spark Plug Replacement:
Every 24,000 km (15,000 mi)
Valve Clearance Check:
Every 24,000 km (15,000 mi)
Fluid Specifications
Engine Oil Type:
Yamaha Genuine Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Engine Oil Capacity:
3.4 Liters (3.6 US qt) with filter change
Coolant Type:
Permanent type antifreeze coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Yamaha Genuine Fork Oil (or SAE 10 or equivalent)
Fork Oil Level:
146 mm (5.75 in)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals
Potential Electrical Issues:
Occasionally reported rectifier/regulator failures (check manual for diagnostics)
Fuel System Maintenance:
Regular injector cleaning and fuel filter checks are recommended
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Heritage Focus:
Known for innovation, performance, and reliability in motorcycles and other powersports vehicles
Model Evolution
Predecessor:
FZ6 (599cc inline-four, dual exhaust)
Key Changes For Fz6R:
Single-sided swingarm, revised fairing design, adjustable handlebars, updated fuel injection system
Production
Production Period:
2009-2017 (globally), with the model covered specifically from 2009-2012
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the FZ6R are not widely publicized, it was generally well-received for its blend of performance and everyday usability.
Ratings
Performance Ratings:
Praised for smooth engine power delivery and balanced handling
Certifications
Emissions Standards:
Meets EPA and relevant regional emissions standards for its model years
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