This manual covers the XJ6 Diversion, XJ6S Diversion, XJ6SA Diversion, and XJ6F Diversion F models produced between 2009 and 2012. These versatile motorcycles are known for their user-friendly nature, comfortable ergonomics, and accessible performance, making them suitable for both daily commuting and sport touring. The XJ6 series is characterized by its refined inline-four engine, agile handling derived from a steel diamond frame, and distinctive styling, particularly the faired Diversion F variant. Commitment to engineering quality and reliability is evident in these models, which offer a compelling blend of practicality and riding enjoyment within their market segment.
This comprehensive Service Repair Workshop Manual provides in-depth technical information for the maintenance, repair, and overhaul of your XJ6 series motorcycle. It covers all essential systems, including the engine mechanicals, fuel injection, ignition, clutch, transmission, drivetrain, suspension, braking, steering, and electrical systems. Within its pages, you will find detailed procedures for routine maintenance, component inspection and testing, troubleshooting common and uncommon faults, and complete engine and transmission rebuilds. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their XJ6 motorcycle.
Model:
XJ6 Diversion / XJ6S Diversion / XJ6SA Diversion / XJ6F Diversion F
Model Code:
XJ6, XJ6S, XJ6SA, XJ6F
Production Years:
2009-2012
Market Position:
The Yamaha XJ6 series (Diversion and Diversion F) are mid-weight naked and faired sport-touring motorcycles, positioned as versatile, user-friendly, and affordable options in their segment.
Competitive Analysis:
Competed with models like the Kawasaki ER-6f/ER-6n, Suzuki Bandit 650/GSF650F, and Honda CBF600/CBR600F. The XJ6 offered a blend of performance, comfort, and practicality.
Key Features:
Refined inline-four engine, comfortable ergonomics for commuting and touring, accessible performance, agile handling, distinctive styling (especially the faired Diversion F).
Coverage Areas:
Engine, General Information, Transmission, Chassis, Lighting, Steering, Seat System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery, Bodywork, Cooling System, Exhaust System, Wheels and Tires, Final Drive, Troubleshooting, Wiring Diagrams, Torque Specifications, Component Removal and Installation, Maintenance Schedules, Specifications, Indexes.
Page Count:
Comprehensive (Exact page count not specified, but described as 'complete' and 'thorough').
Manual Type:
Service Repair Workshop Manual
Language:
English (assumed based on product description).
Format:
Adobe Acrobat PDF
Systems Covered:
Engine mechanical (including disassembly, inspection, assembly, and tuning), Fuel Injection System, Ignition System, Clutch operation and maintenance, Transmission (gearbox internals, shifting mechanisms), Drivetrain (chain and sprockets), Suspension (front forks, rear shock absorber, linkages), Braking System (hydraulic components, ABS if applicable), Steering System, Electrical System (lighting, starting, charging, ignition, sensors, ECU), Frame and bodywork, Cooling System, Lubrication System, Fuel Tank and Delivery, Wheels and Tires.
Procedures Included:
Routine maintenance (oil changes, filter replacements, chain adjustment, brake checks), Troubleshooting common and uncommon faults, Component inspection and testing, Engine rebuild procedures, Transmission overhaul, Suspension adjustments and rebuilds, Brake bleeding and component replacement, Electrical diagnostics and wiring harness repair, Body panel removal and installation, Torque specifications for all critical fasteners, Diagnostic trouble codes (DTCs) and their interpretation, Emission control system servicing.
Technical Depth:
In-depth, dealership-level technical information suitable for professional technicians and experienced DIY mechanics. Covers everything from basic service to complete overhaul and advanced diagnostics.
File Format:
Adobe Acrobat PDF (.pdf)
Searchability:
Likely searchable text due to PDF format, allowing for quick access to specific information.
Printability:
Printable sections or entire manual. Advised by seller to print sections as needed to avoid wear on original paper copy.
Digital Access:
Instant download/delivery. Not a physical product. Requires Adobe Acrobat Reader.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve inline-four cylinder.
Bore X Stroke:
74.0 mm x 63.7 mm
Horsepower:
Approx. 78 PS (57.3 kW) @ 10,000 rpm
Torque:
Approx. 57.4 Nm (5.85 kg-f-m, 42.4 lb-ft) @ 8,500 rpm
Fuel Injection:
Electronic Fuel Injection (FI) with Mikuni throttle bodies.
Oil Type:
Yamalube 4 (or equivalent JASO MA certified 10W-40, 15W-50, 20W-40, 20W-50)
Coolant Type:
Mixture of Yamalube Coolant (or equivalent ethylene glycol-based antifreeze) and distilled water (50:50 ratio).
Transmission Type:
Constant mesh 6-speed sequential gearbox.
Clutch Type:
Wet, multi-plate
Final Drive Type:
O-ring sealed chain
Length:
XJ6 Diversion: 2120 mm; XJ6F Diversion F: 2120 mm
Width:
XJ6 Diversion: 770 mm; XJ6F Diversion F: 770 mm
Height:
XJ6 Diversion: 1130 mm; XJ6F Diversion F: 1200 mm
Dry Weight:
XJ6 Diversion: 190 kg (419 lbs); XJ6F Diversion F: 195 kg (430 lbs)
Fuel Capacity:
17 Liters (4.5 US gal)
Frame Construction:
Steel diamond frame for rigidity and balanced handling.
Braking System Front:
Dual 298 mm hydraulic disc brakes, 2-piston calipers. ABS optional on some models (e.g., XJ6SA).
Braking System Rear:
Single 245 mm hydraulic disc brake, 1-piston caliper. ABS optional on some models.
Infotainment System:
No integrated infotainment system. Features a functional digital/analog instrument cluster.
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) on specific variants (XJ6SA).
Instrument Cluster:
Combination of analog tachometer and multi-function LCD display showing speed, fuel level, gear position, trip meters, clock, and warning lights.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Oil Filter Replacement:
Every 12,000 km (7,500 miles) or 24 months, coinciding with every second oil change.
Valve Clearance Check:
Every 24,000 km (15,000 miles) or 24 months.
Coolant:
Yamalube Coolant (50% ethylene glycol/50% distilled water)
Common Issues:
While generally reliable, potential minor issues can include clutch judder under specific conditions, minor electrical connector corrosion in damp environments, and wear on the rear shock absorber over extended mileage. Fuel injection system cleanliness is important for optimal performance.
Air Filter Part Number:
Yamaha Genuine Part: 5LW-14451-00-00 (or equivalent high-quality aftermarket).
Oil Filter Part Number:
Yamaha Genuine Part: 5JJ-13440-00-00 (or equivalent high-quality aftermarket).
Spark Plug Type:
NGK CR9E (or equivalent)
Chain Sprocket Kit:
Standard gearing is 16T front / 46T rear. Kits from brands like Renthal, JT Sprockets, or EK Chains are common replacements.
Brand Heritage:
Yamaha Motor Company, established in 1955, has a long and rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various motorcycling disciplines.
Model Evolution:
The XJ6 series was introduced as a successor to models like the XJ600 Diversion, aiming to provide a modern, compliant, and versatile platform for everyday riding and sport touring. The Diversion F variant introduced a full fairing for improved aerodynamics and touring comfort.
Production Location:
Japan (primarily).
Awards:
While specific awards for the 2009-2012 XJ6 series are not prominently documented, the XJ line generally receives positive reviews for its balance of performance, comfort, and value, making it a popular choice for riders seeking a capable all-rounder.
