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Aprilia SXV RXV 450 550 2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2009 Codes Engine Codes: V990 (450cc/550cc variants) 👋 Introduction Market Position Market Segment: Supermoto / Dual-sport motorcycle segment, known for...
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Type: Motorcycle
Vendor:
Sku: 73062
Aprilia SXV RXV 450 550 2009 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2009
Codes
Engine Codes:
V990 (450cc/550cc variants)
👋 Introduction
Market Position
Market Segment:
Supermoto / Dual-sport motorcycle segment, known for performance and off-road capabilities.
Competitive Analysis
Competitors:
Competed against models like KTM EXC series, Husqvarna SMR/TE series, and other performance-oriented dual-sport/supermoto bikes.
Key Features
Bike Characteristics:
High-performance V-twin engines, aggressive styling, capable off-road suspension, road-legal supermoto setup.
Manual Value Proposition
Manual Benefit:
Essential for owners seeking to perform maintenance, repairs, and diagnostics to keep these performance machines in optimal condition.
📋 Manual Details
Coverage Areas
Covered Models:
Aprilia SXV 450, Aprilia RXV 450, Aprilia SXV 550, Aprilia RXV 550
Covered Trims:
All trims and variants for the specified model years
Engine Variants Covered:
Both 450cc and 550cc V-twin engine configurations.
Page Count
Estimated Page Count:
Approximately 350-450 pages (typical for a comprehensive workshop manual of this type)
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, chain drive maintenance, final drive unit
Chassis Suspension:
Frame inspection, front fork servicing (including oil changes and seal replacement), rear shock absorber servicing, swingarm maintenance, linkage inspection
Braking System:
Brake caliper service and overhaul, master cylinder replacement, brake line inspection and bleeding, rotor inspection and replacement
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation, ECU diagnostics
Fuel System:
Fuel tank, fuel pump, fuel injectors (if applicable), fuel pressure regulator, throttle body service
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation
Exhaust System:
Exhaust pipe inspection, muffler service, catalytic converter (if applicable) diagnosis
Bodywork Fittings:
Fairing removal and installation, seat maintenance, body panel alignment
Wheels Tires:
Wheel bearing inspection, tire pressure and wear checks, rim maintenance.
Controls:
Throttle cable adjustment, clutch lever adjustment, shifter linkage.
Frame And Bodywork:
Frame inspection for cracks or damage, subframe mounting, plastic body panel removal/installation.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance adjustment, brake pad replacement, coolant flush
Troubleshooting:
Diagnostic charts, fault finding procedures for common issues (engine starting problems, electrical faults, performance issues)
Repair Procedures:
Complete engine rebuilds, gearbox overhaul, suspension component replacement, electrical component diagnosis and replacement
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Wiring Diagrams Included:
Yes, comprehensive electrical system wiring diagrams for troubleshooting and repair.
Torque Specifications:
Yes, essential torque values for critical engine, chassis, and component fasteners.
Diagnostic Charts:
Yes, structured diagnostic flowcharts for common starting, running, and electrical issues.
Technical Depth
Technical Depth:
Comprehensive, covering routine maintenance to complete engine and chassis overhauls, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Typically Yes (depends on source quality, but professional PDFs are searchable)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, four-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Performance
Horsepower 450 Est:
Approx. 50-55 HP (varies by tune and exhaust)
Horsepower 550 Est:
Approx. 60-65 HP (varies by tune and exhaust)
Torque 450 Est:
Approx. 30-33 lb-ft
Torque 550 Est:
Approx. 36-40 lb-ft
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) - Keihin or similar
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
Digital CDI with variable ignition timing
Engine Layout
V Angle:
45 degrees
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Optional
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Drivetrain:
Chain drive
📐 Dimensions
Exterior
Wheelbase Est:
Approx. 57-58 inches (1450-1475 mm)
Seat Height Est:
Approx. 36-37 inches (915-940 mm)
Weights
Dry Weight Est:
Approx. 260-280 lbs (118-127 kg)
Fuel Capacity Est:
Approx. 2.5-3.0 gallons (9.5-11.4 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not have standardized crash ratings like cars)
Active Features
Braking System:
Dual disc front brakes with radial-mount calipers, single disc rear brake. (ABS was not commonly available on these models)
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital instrumentation cluster including speedometer, tachometer, odometer, trip meter, and essential warning lights.
Driver Assistance
Driver Assistance Features:
None (no electronic rider aids like traction control or ABS typically found on this model).
Connectivity
Connectivity Features:
None (no Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000-3,000 miles or annually, whichever comes first. Consult manual for exact interval and oil type.
Valve Clearance Interval:
Typically at 6,000-7,500 miles or as specified in the manual. Critical for V-twin performance.
Chain Adjustment Interval:
Regularly, especially after off-road use or significant mileage. Check for slack every 500 miles.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, SAE 10W-50 or 15W-50, API SG or higher, JASO MA/MA2 certified.
Coolant Type:
Ethylene glycol based coolant, pre-diluted 50/50 with distilled water. Specific Aprilia recommendations may apply.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for confirmation, DOT 4 is most common for this era).
Clutch Fluid Type:
DOT 4 (typically shares reservoir with brake fluid).
Known Issues
Common Problems:
Potential for fuel injector clogging, regulator/rectifier failures, valve seat wear (early models), heat management in traffic.
Maintenance Importance:
Regular and meticulous maintenance is crucial for the longevity and performance of the V-twin engine.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in off-road and Grand Prix motorcycle racing.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was developed to offer a potent combination of off-road capability (RXV) and supermoto performance (SXV) using Aprilia's signature V-twin engine technology. Introduced in the mid-2000s, they were known for their unique engine and aggressive design.
Production
Production Years:
The SXV/RXV series was produced roughly from 2006 to 2014, with significant updates and variations across these years. The 2009 model falls within a key production period.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While not typically receiving formal 'awards', the SXV/RXV line was highly regarded by enthusiasts and specialized publications for its performance, unique V-twin engine, and aggressive styling in its class.
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