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2009 Buell XB Service Repair Workshop Manual

$16.99
$16.99
This manual covers the 2009 XB Series motorcycles, including models such as the Ulysses XB12X, Ulysses XB12XT, Ulysses Police XB12XP, Lightning XB12Ss, Lightning XB12Scg, Lightning CityX XB9SX, and Firebolt XB12R....
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Type: Motorcycle
Vendor:
Buell
Sku: 135788
Tags: 2009 Buell Motorcycle Motorcycles Ulysses XB
2009 Buell XB Service Repair Workshop Manual
This manual covers the 2009 XB Series motorcycles, including models such as the Ulysses XB12X, Ulysses XB12XT, Ulysses Police XB12XP, Lightning XB12Ss, Lightning XB12Scg, Lightning CityX XB9SX, and Firebolt XB12R. Motorcycles are renowned for their innovative engineering, featuring a 45-degree V-twin Thunderstorm engine with Electronic Throttle Control and a unique frame design that doubles as the fuel reservoir. These performance-oriented motorcycles, founded on Erik Buell's vision, offer a distinctive riding experience and have a heritage rooted in motorsport. This comprehensive Factory Service Repair Workshop Manual provides detailed information for the service, repair, and maintenance of your 2009 XB Series motorcycle. It covers all essential systems, including the engine, fuel system, powertrain, chassis, suspension, brakes, electrical and ignition systems, and bodywork. Within its extensive pages, you will find routine maintenance procedures, diagnostic troubleshooting guides, step-by-step repair and rebuild instructions, technical specifications, torque values, and wiring diagrams. This manual is an indispensable resource for DIY enthusiasts and professional technicians alike, empowering them to maintain and repair these motorcycles with confidence and accuracy.
🏷️ Basic Information
Identification
Make:
Buell
Model Range:
XB Series
Year:
2009
👋 Introduction
Market Position
Purpose:
Provides DIY enthusiasts and professional technicians with factory-level information for servicing 2009 Buell XB models.
Competitive Analysis
Advantage:
Offers detailed, specific information for a niche performance motorcycle, enabling cost savings and informed maintenance.
Key Features
Value Proposition:
Empowers owners to perform their own maintenance and repairs with confidence, saving time and money.
📋 Manual Details
Coverage Areas
Covered Models:
2009 Buell Ulysses XB12X, 2009 Buell Ulysses XB12XT, 2009 Buell Ulysses Police XB12XP, 2009 Buell Lightning XB12Ss, 2009 Buell Lightning XB12Scg, 2009 Buell Lightning CityX XB9SX, 2009 Buell Firebolt XB12R
Primary Focus:
Service, Repair, and Maintenance
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as a 'Complete Informational Book')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Required:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Drive / Transmission
Chassis And Frame:
Chassis, Suspension, Brakes, Wheels, Tires
Electrical And Ignition:
Electrical System, Ignition System, Wiring Diagrams
Bodywork And Fittings:
Body panels, controls, and related components
Procedures Included
Maintenance Tasks:
Routine checks, lubrication, adjustments, fluid changes, filter replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based analysis, common issue identification
Repair And Rebuild:
Engine disassembly/assembly, transmission servicing, component replacement, electrical repair
Technical Information:
Torque values, specifications, schematics, wiring diagrams, connector repair procedures
Technical Depth
Depth:
Comprehensive, covering detailed repair and maintenance from basic service to advanced diagnostics and rebuilds.
Technical Areas
Auxiliary Systems:
Includes coverage for Appendices A (Connector Repair), B (Wiring), C (Conversions), D (Hose and Wire Routing), and E (Active Intake - Japanese Models).
Tools
Special Tools:
Manual details necessary special tools for specific repair and maintenance procedures.
Troubleshooting
Fault Diagnosis:
Provides systematic approaches to diagnosing and resolving common and complex issues across all systems.
Glossary
Terminology:
Includes a glossary to clarify technical terms and acronyms.
Index
Navigability:
Comprehensive index for quick reference to specific topics and procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not applicable (Digital Format)
Content Quality
Diagrams:
Top quality diagrams included
Text Readability:
Easy-to-read text sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-cooled, 45-degree longitudinally mounted Thunderstorm engine
Engine Code Typical:
1203cc (XB12 models), 984cc (XB9 models)
Performance
Horsepower Typical:
Approximately 97-103 hp for XB12 models (varies by specific model and tuning)
Torque Typical:
Approximately 83-88 ft-lbs for XB12 models (varies by specific model and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Electronic Throttle Control (ETC)
Fuel Type:
Unleaded gasoline, 91-octane (or higher) recommended
Cooling System
Cooling Method:
Air-cooled
Lubrication System
Oil Type Specification:
Buell Syn3 Synthetic V-Twin Motorcycle Oil 20W-50 (or equivalent API SG, Jaso MA approved)
Ignition System
Ignition Type:
Digital Electronic Ignition
Engine Layout
Cylinder Arrangement:
45-degree V-twin
Engine Internals
Bore X Stroke Xb12:
3.49 in x 3.13 in (88.9 mm x 79.5 mm)
Bore X Stroke Xb9:
3.13 in x 2.83 in (79.5 mm x 71.9 mm)
Compression Ratio Xb12:
Approx. 10.0:1
Compression Ratio Xb9:
Approx. 9.6:1
🔧 Transmission
Standard
Type:
5-speed constant mesh
Drive Type
Final Drive:
Belt drive (52mm wide belt)
Fluid Type
Transmission Oil Specification:
Buell Primary Oil (or equivalent Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant)
Clutch Type
Clutch Operation:
Wet, multi-plate, hydraulic actuation
📐 Dimensions
Exterior
Wheelbase Typical:
Approx. 57.4 inches (1458 mm) for most XB models
Weights
Dry Weight Typical:
Approx. 433-470 lbs (196-213 kg) depending on model
Fuel Capacity
Fuel Tank Capacity:
Approx. 3.7 US gallons (14 liters), integrated into frame
🛡️ Safety Features
Active Features
Braking System:
Dual semi-floating front discs with 6-piston caliper, single rear disc with 2-piston caliper (Buell Zero-G rotor design)
Passive Features
Frame Design:
Buell "Truss-style" frame that acts as the fuel reservoir.
Suspension Design:
Adjustable Showa upside-down front forks, Showa rear shock absorber with adjustable preload and rebound damping.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights.
Driver Assistance
Throttle Control:
Electronic Throttle Control (ETC) - Fly-by-wire system.
Connectivity
Diagnostic Interface:
OBD-II diagnostic port (accessed via specific Buell proprietary connector and software, detailed in manual).
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and throttle response.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or annually, whichever comes first (refer to manual for specific conditions).
Belt Check Interval:
Inspect belt tension and condition regularly, adjust as needed per manual. Replacement interval varies based on usage and conditions.
Spark Plug Replacement:
Refer to manual for specific mileage (typically around 10,000-15,000 miles for iridium plugs).
Fluid Specifications
Brake Fluid:
DOT 4 (consult manual for exact specification and flushing interval).
Fluid Capacities
Engine Oil Capacity:
Approximately 3 US quarts (2.8 liters) with filter change (verify with manual).
Known Issues
Common Wear Items:
Belt, clutch plates, wheel bearings, fork seals, exhaust system components.
Potential Electrical:
Wiring harness integrity, especially at points of flex. Fuel pump relay reliability.
Engine Quirks:
Buell timing gear noise (normal characteristic), potential for oil leaks at specific seals if not maintained.
📚 Vehicle History
Brand Heritage
Founder:
Erik Buell
Model Evolution
Xb Platform Introduction:
The XB platform, launched in 2002, represented a significant departure for Buell with its innovative frame and powertrain integration.
Production
Manufacturer:
Buell Motorcycle Company (later acquired by Harley-Davidson)
Production End
Buell Closure:
Buell Motorcycle Company ceased operations in 2011.
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
Buell motorcycles have a history in AMA racing, demonstrating their performance capabilities.
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