🏷️ Basic Information

Make:

Chevrolet

Model:

Spark

Generation:

3rd Generation

Platform Code:

M300

👋 Introduction

Market Position:

Subcompact car segment, targeting budget-conscious urban dwellers and small families. Known for its affordability, fuel efficiency, and maneuverability.

Competitive Analysis:

Competes with vehicles such as the Hyundai i10, Kia Picanto, Toyota Yaris, Ford Fiesta, and Volkswagen Polo. The 3rd gen Spark aimed to improve on its predecessors with a more modern design, enhanced safety features, and better performance.

Key Features:

Compact dimensions, fuel-efficient engine, city-friendly handling, practical interior, modern safety features for its class.

📋 Manual Details

Coverage Areas:

All models and all repairs A-Z, vehicle specific

Page Count:

Estimated 1500-2000+ pages (typical for comprehensive service manuals)

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), drivetrain, braking system, steering system, suspension system, chassis, body electrical, HVAC, safety systems (SRS), interior systems, exterior body panels, diagnostics, troubleshooting, wiring diagrams, component locations, specifications, procedures.

Procedures Included:

Routine maintenance, scheduled maintenance, advanced diagnostics, component removal and installation, repair procedures, troubleshooting guides, wiring harness repair, emissions system repair, HVAC system service, ABS system diagnostics, SRS system service, clutch replacement, brake pad and rotor replacement, suspension component replacement, engine overhaul, transmission rebuild, bodywork repair.

Technical Depth:

Comprehensive. Designed for dealership technicians, covering everything from basic maintenance and inspections to in-depth diagnostics, component-level repairs, and complete system overhauls. Includes torque specifications, diagnostic trouble codes (DTCs), special tool requirements, and step-by-step repair instructions.

Diagnostic Tools Coverage:

Covers use of OBD-II scanners, specific GM diagnostic software (e.g., GDS2), and handheld diagnostic tools for retrieving DTCs and live data.

Troubleshooting Methodology:

Systematic troubleshooting flowcharts and symptom-based diagnostics for electrical, mechanical, and powertrain issues.

Technical Specifications Details:

Includes engine torque specifications, bearing clearances, valve lash, tire pressure recommendations, fluid capacities, electrical system voltages, and component tolerances.

Routine Maintenance Procedures:

Detailed instructions for oil changes, tire rotations, brake inspections, fluid checks, filter replacements, and battery servicing.

Engine Repair Procedures:

Head gasket replacement, timing belt/chain service, piston and connecting rod installation, crankshaft service, camshaft replacement, valve stem seal replacement.

Transmission Repair Procedures:

Clutch assembly replacement, transmission fluid flush and fill, seal replacement, torque converter replacement (automatic), shift cable adjustment.

Wiring Diagrams Coverage:

Comprehensive color-coded wiring diagrams for all major electrical systems, including engine control, lighting, HVAC, power accessories, and safety systems, with component locations and harness routing.

Body And Trim Procedures:

Front and rear bumper removal/installation, door panel removal, mirror replacement, headlight and taillight assembly replacement, interior trim panel service.

Safety Systems Procedures:

SRS system diagnostics, airbag module replacement, seatbelt inspection and replacement, seat occupancy sensor service.

Chassis And Suspension Procedures:

Strut and shock absorber replacement, ball joint service, tie rod end replacement, control arm bushings, wheel bearing replacement, brake caliper and rotor service.

Cooling And Heating Procedures:

Radiator and fan replacement, water pump service, heater core replacement, A/C system evacuation and recharge, blower motor replacement.

Fuel And Emissions Procedures:

Fuel pump replacement, fuel injector cleaning and replacement, oxygen sensor diagnosis and replacement, catalytic converter replacement, EVAP system leak testing.

Instrumentation And Gauges Procedures:

Instrument cluster removal and installation, speedometer calibration, gauge sender unit replacement.

Wheels And Tires Specifications:

Recommended tire sizes (e.g., 155/80R13, 175/65R14), wheel bolt pattern (e.g., 4x100), tire pressure specifications for front and rear.

Lubrication And Maintenance Procedures:

Detailed procedures for greasing chassis points, checking and topping up all fluid levels, lubricating door hinges and latches.

Special Tools Required:

Lists specific GM special tools required for certain diagnostic and repair procedures (e.g., for timing, fuel system service, suspension alignment).

📊 Manual Specifications

File Format:

Searchable PDF

Print Quality:

High resolution for clear viewing of diagrams and text

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, DOHC

Engine Displacement:

1.0L (B393/L43) or 1.2L (LDC/LUD)

Horsepower:

Approximately 68-81 hp (depending on engine variant)

Torque:

Approximately 63-74 lb-ft (depending on engine variant)

Fuel System:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Codes Covered:

B393, L43, LDC, LUD

🔧 Transmission

Transmission Type:

5-speed Manual

Transmission Type:

5-speed Automated Manual Transmission (AMT) or 4-speed Automatic (depending on market)

Transmission Features:

Close-ratio gearing for city driving, fuel-efficient overdrive gears.

📐 Dimensions

Length:

Approximately 3640 mm (143.3 in)

Width:

Approximately 1597 mm (62.9 in)

Height:

Approximately 1522 mm (59.9 in)

Wheelbase:

Approximately 2375 mm (93.5 in)

Cargo Volume Seats Up:

Approximately 170 liters (6.0 cu ft)

Cargo Volume Seats Down:

Approximately 774 liters (27.3 cu ft)

Curb Weight:

Approximately 940-1000 kg (2072-2205 lbs)

🛡️ Safety Features

Crash Test Ratings:

Varies by market and specific tests. Euro NCAP typically awarded 4-star rating for the M300 generation.

Active Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), optional Traction Control System (TCS), Electronic Stability Control (ESC) on some variants.

Passive Features:

Front airbags (driver and passenger), optional side airbags, curtain airbags, pretensioner seatbelts, ISOFIX child seat anchors.

💡 Technology Features

Infotainment System:

Chevrolet MyLink infotainment system (optional on higher trims) with touchscreen display, AM/FM/CD/MP3, USB port, Bluetooth connectivity, and steering wheel audio controls.

Driver Assistance Features:

Rear parking sensors (optional), cruise control.

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, USB input for device charging and media playback.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first. Check manual for severe driving conditions.

Air Filter Replacement:

Every 15,000-20,000 miles (24,000-32,000 km)

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (copper vs. iridium).

Engine Oil Type:

SAE 0W-20 or 0W-30 (API SN or ILSAC GF-5 certified)

Coolant Type:

GM Dex-Cool® (Orange) or equivalent OAT (Organic Acid Technology) coolant

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Type Manual:

GL-4 Gear Oil (refer to manual for specific viscosity grade)

Transmission Fluid Type Auto:

Dexron-VI (if equipped with automatic transmission)

Known Issues:

Potential issues include premature clutch wear (on manual transmissions), minor electrical gremlins, catalytic converter issues, and suspension component wear due to its lightweight construction and city-oriented use. Some models may experience transmission control module (TCM) issues.

Oil Filter Part Number:

Example: ACDelco PF2135 or equivalent (verify for specific engine)

Air Filter Part Number:

Example: ACDelco A1306C or equivalent (verify for specific engine)

📚 Vehicle History

Brand Heritage:

Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from economy cars to performance vehicles and trucks.

Model Evolution:

The Spark, originally known as the Daewoo Matiz in many markets, was developed by Daewoo Motors before its acquisition by GM. The 3rd generation (M300) marked a significant redesign with a more aggressive styling, improved safety, and updated powertrains, aiming to be more competitive globally.

Production Years:

3rd Generation (M300): 2009-2015

Manufacturing Locations:

South Korea (GM Korea), Uzbekistan (GM Uzbekistan), Vietnam (GM Vietnam), Thailand (GM Thailand), India (GM India - for specific markets).

🏆 Awards & Recognition

Recognitions:

The Spark has often been cited for its affordability and fuel economy in various "best value" or "most fuel-efficient" lists for its segment.

Fuel Economy Ratings:

EPA estimated MPG: Approximately 30-32 MPG city / 38-40 MPG highway (varies by engine and transmission).