2009 Fiat Ulysse (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2009 Generation: 2nd Generation (Facelift 2) Codes Platform Code: SE28 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) /...

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Type: Car

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Sku: 584724

Tags: 2009 Car Cars Fiat Ulysse Ulysse (2nd gen)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Ulysse

Year:

Generation:

2nd Generation (Facelift 2)

Codes

Platform Code:

👋 Introduction

Market Position

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, executive transport, fleet users seeking practicality and space.

Competitive Analysis

Key Competitors:

Citroën C8, Peugeot 807, Lancia Phedra (all part of the SEVEL platform sharing).

Key Features

Versatility:

Spacious interior with flexible seating configurations, ideal for passenger transport.

Design:

Stylish Italian design influenced by Fiat's contemporary styling cues of the era.

Platform Sharing:

Based on the widely recognized and robust Eurovan platform.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Regional Applicability:

European Markets

Page Count

Estimated Page Count:

700-1000

Manual Type

Manual Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, assembly, diagnostics, and repair for all specified engine variants.

Engine Management:

ECU diagnostics, sensor testing, fuel injection system, ignition system, emissions control.

Transmission Manual:

Service, repair, and overhaul of manual transmissions.

Transmission Automatic:

Service, repair, and overhaul of automatic transmissions (if applicable to specific engine/trim).

Drivetrain:

Front-wheel drive system, CV joints, driveshafts, differential service.

Suspension:

Front and rear suspension components, alignment procedures, shock absorbers, springs, control arms.

Steering:

Power steering system, steering rack, tie rods, steering column.

Brakes:

Hydraulic system, ABS, EBD, brake discs, pads, calipers, brake lines, parking brake.

Electrical System:

12V battery, charging system, starter motor, lighting systems, horn, power windows, mirrors, central locking.

Body Electrical:

Instrument cluster, dashboard controls, interior lighting, exterior lighting schematics.

HVAC:

Air conditioning system, heating system, climate control operation, component testing.

Body Panels:

Door mechanisms, hood, tailgate, bumpers, trim removal and installation.

Interior:

Seat removal, dashboard trim, center console, headliner.

Safety Systems:

Airbag system diagnostics and replacement procedures.

Procedures Included

Scheduled Maintenance:

Detailed instructions for routine maintenance services at specified intervals.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Diagnostic Procedures:

Guidance on using diagnostic tools and interpreting fault codes.

Component Replacement:

Specific procedures for replacing key components across all major systems.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Torque Specifications:

Detailed torque values for all critical fasteners.

Fluid Capacities And Types:

Exact specifications for all fluids (engine oil, coolant, brake fluid, transmission fluid, etc.).

Technical Depth

Depth Level:

Comprehensive - Covers everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Focus:

Advanced diagnostic strategies, including sensor data analysis and ECU reset procedures.

📊 Manual Specifications

File Format

File Format:

Searchable PDF

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations

Readability:

Optimized for digital viewing and printing

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

RPO codes may vary, common for PSA sourced engines: DW10ATED4 (2.0 HDi), EW10J4 (2.0 Petrol), EW12J4 (2.2 Petrol), DW12TED4 (2.2 HDi).

Engine Type:

Inline 4-cylinder, Turbocharged Diesel, Naturally Aspirated Petrol

Performance

2.0 Jtd (16V) Diesel Power:

Approx. 136 PS (134 hp; 100 kW)

2.0 Jtd (16V) Diesel Torque:

Approx. 320 Nm (236 lb-ft)

2.0 Petrol Power:

Approx. 136 PS (134 hp; 100 kW)

2.0 Petrol Torque:

Approx. 190 Nm (140 lb-ft)

2.2 Hdi Diesel Power:

Approx. 128 PS (126 hp; 94 kW) - early, and 170 PS (168 hp; 125 kW) - later facelifted models

2.2 Hdi Diesel Torque:

Approx. 330 Nm (243 lb-ft) - early, and 370 Nm (273 lb-ft) - later facelifted models

Fuel System

Diesel Injection:

Common Rail Direct Injection (CRDi)

Petrol Injection:

Multi-point Fuel Injection (MPI)

Emissions

Emissions Standard:

Euro 4 compliant for most variants

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

4-speed Automatic (likely with 2.0 Petrol and some Diesel variants)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Transmission Fluid Spec:

Manual: API GL-4, SAE 75W-80. Automatic: ATF type as specified by manufacturer (e.g., Dexron III or equivalent).

📐 Dimensions

Exterior

Length:

Approx. 4,770 mm (187.8 in)

Width:

Approx. 1,900 mm (74.8 in) (excluding mirrors)

Height:

Approx. 1,750 mm (68.9 in)

Wheelbase:

Approx. 2,823 mm (111.1 in)

Interior

Seating Capacity:

7 Seats (standard configuration)

Cargo

Cargo Volume All Seats Up:

Approx. 320-400 Litres (variable depending on seating configuration)

Cargo Volume Rear Seats Folded:

Approx. 1,800-2,000 Litres

Weights

Kerb Weight:

Approx. 1,700 - 1,900 kg (depending on engine and equipment)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for the 2nd generation Ulysse, achieved during its initial release period).

Active Features

Standard Anti-lock Braking System

Standard Electronic Brakeforce Distribution

Optional Electronic Stability Programme (ESP) on some models/trims

Traction Control:

Traction Control System (TCS) often integrated with ESP

Passive Features

Airbags:

Front airbags for driver and passenger, optional side airbags and curtain airbags.

Seatbelts:

Three-point seatbelts with pre-tensioners for all seats.

Child Seat Anchors:

ISOFIX mounting points for child safety seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted CD/MP3 player with radio, potentially with steering wheel audio controls.

Navigation:

Optional satellite navigation system available on higher trims.

Driver Assistance

Parking Sensors:

Optional rear parking sensors.

Cruise Control:

Available cruise control system.

Connectivity

Bluetooth:

Optional Bluetooth hands-free system for mobile phones.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 20,000 km (12,500 miles) or 1 year, whichever comes first (diesel), 30,000 km (18,750 miles) or 1 year (petrol).

Timing Belt Replacement:

Every 120,000 km (75,000 miles) or 5 years (for diesel engines, consult specific engine manual).

Air Filter Replacement:

Every 40,000 km (25,000 miles) or 2 years.

Cabin Filter Replacement:

Every 20,000 km (12,500 miles) or 1 year.

Fluid Specifications

Engine Oil Petrol:

SAE 5W-40, API SL/SM, ACEA A3/B4 or A5/B5

Engine Oil Diesel:

SAE 5W-30, API CF, ACEA B4 or B5 (Low SAPS for DPF engines)

Coolant Type:

Ethylene glycol based antifreeze/coolant, Type OAT (Organic Acid Technology), Mopar MS-90032 or equivalent.

Brake Fluid:

DOT 4

Known Issues

Diesel Dpf:

Diesel Particulate Filter (DPF) clogging, especially with short journeys. Requires regeneration or cleaning.

Eletric Window Motors:

Failure of electric window motors and regulators.

Suspension Wear:

Front suspension components (e.g., ball joints, bushings) can wear prematurely due to vehicle weight.

Exhaust Gas Recirculation Egr:

EGR valve fouling and failure, particularly on diesel engines.

Climate Control Actuators:

Malfunctioning HVAC actuators causing incorrect air direction.

📚 Vehicle History

Brand Heritage

Fiat Heritage:

Fiat, an Italian automotive manufacturer, has a long history of producing family-oriented vehicles and MPVs.

Model Evolution

Ulysse First Gen:

The first generation Fiat Ulysse was launched in 1994, sharing its platform with the Lancia Zeta, Peugeot 806, and Citroën Evasion (Eurovan project).

Ulysse Second Gen:

The second generation (2002-2010) was a significant redesign, continuing the platform sharing with the Citroën C8, Peugeot 807, and Lancia Phedra, featuring a facelift in 2008.

Production

Manufacturing Location:

Produced at the Sevel Nord plant in Hordain, France (a joint venture between PSA Peugeot Citroën and Fiat).

Production Years:

2nd Generation: 2002–2010 (Facelift 2: 2008-2010)

🏆 Awards & Recognition

Recognitions

Euro Ncap:

Achieved a 4-star safety rating from Euro NCAP, demonstrating a good level of occupant protection for its class and time.