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Ford Fiesta 2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Year: 2009 Codes Chassis Code: J799 (Sixth Generation) 👋 Introduction Market Position Segment: Subcompact car, known for its fuel efficiency, maneuverability, and...
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Ford Fiesta 2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fiesta
Year:
2009
Codes
Chassis Code:
J799 (Sixth Generation)
👋 Introduction
Market Position
Segment:
Subcompact car, known for its fuel efficiency, maneuverability, and value.
Competitive Analysis
Key Competitors:
Volkswagen Polo, Opel Corsa, Peugeot 207, Renault Clio, Fiat Grande Punto.
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information, empowering owners and technicians with detailed, step-by-step procedures and specifications for the 2009 Ford Fiesta.
Vehicle Appeal:
Popular global model offering practicality, affordability, and a fun driving experience.
📋 Manual Details
Coverage Areas
Main Coverage:
Repair and Maintenance
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for a full factory equivalent)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual transmission (MTX75, IB5), automatic transmission (e.g., 4F27E, depending on market/engine), clutch system, torque converter, driveshafts, CV joints.
Brakes:
Front and rear brake systems (disc/drum), ABS, EBD, parking brake, brake fluid, bleeding procedures, hydraulic components.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, mirrors, wipers, horn, audio system, fuses, relays, wiring diagrams.
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (torsion beam, trailing arms), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system (hydraulic or electric, depending on specification), steering column, tie rods, steering rack, alignment.
Body:
Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, dashboard, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, condenser, evaporator, climate control module.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module, diagnostic procedures for safety restraint systems.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), using diagnostic scan tools, interpreting sensor data.
Repair:
Step-by-step repair instructions for all major vehicle systems, component replacement, adjustments, rebuild procedures.
Disassembly Assembly:
Detailed instructions for removing, inspecting, and reinstalling components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Technical Depth
Depth:
Covers basic maintenance to advanced diagnostics and complete component overhaul, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom In/Out)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically includes 1.25L (Duratec 8V/16V), 1.4L (Duratec), and 1.6L (Duratec Ti-VCT) petrol engines, and a 1.4L TDCi diesel engine. Specific engine availability varies by market.
Performance
Power Output Range:
60 PS (44 kW) to 120 PS (88 kW), depending on engine variant.
Torque Output Range:
Approximately 110 Nm to 150 Nm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for petrol engines, Common Rail Direct Injection (CRDI) for diesel engines.
Cooling System
Coolant Type:
Ford Super Plus Premium Coolant (or equivalent silicate-free, OAT type) mixed 50/50 with distilled water.
Lubrication System
Engine Oil Specification:
Typically Ford WSS-M2C913-B or WSS-M2C913-C compliant, viscosity grade 5W-30.
Timing System
Timing Belt Or Chain:
Timing belt for 1.25L and 1.4L Duratec engines, timing chain for 1.6L Duratec Ti-VCT and 1.4L TDCi diesel.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission (e.g., IB5).
Optional
Transmission Type:
4-speed automatic transmission (e.g., 4F27E) may be available on certain engine variants and markets.
Features
Clutch Type:
Dry single-plate clutch.
Fluid Specification
Manual Transmission Fluid:
Refer to manual for specific Ford specification (e.g., WSS-M2C200-C) or equivalent GL-4 gear oil, viscosity grade 75W-90 or 80W-90.
Automatic Transmission Fluid:
Typically MERCON V (e.g., XT-5-QM) for 4F27E transmission.
📐 Dimensions
Exterior
Length:
Approx. 3,950 mm (3-door hatchback)
Width:
Approx. 1,653 mm (excluding mirrors)
Height:
Approx. 1,470 mm
Weights
Curb Weight:
Varies by engine and trim, typically starting around 1,050 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models equipped with optional safety packs, standard models may vary).
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution) and Brake Assist.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available as options.
Seatbelts:
Pre-tensioners and load limiters on front seats.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with radio, often with auxiliary input. Higher trims may feature Ford Sync infotainment system with Bluetooth connectivity and voice control.
Driver Assistance
Cruise Control:
Available as an option on certain trim levels.
Connectivity
Usb Port:
Available on models equipped with Ford Sync.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 1 year, whichever comes first. Consult manual for specific engine and driving conditions.
Air Filter Replacement:
Recommended every 25,000 miles (40,000 km) or 2 years.
Spark Plug Replacement:
Varies by plug type (e.g., iridium), typically around 60,000 to 100,000 miles (100,000 to 160,000 km).
Timing Belt Replacement:
For applicable engines, typically 100,000 miles (160,000 km) or 10 years. Crucial for engine longevity.
Fluid Specifications
Brake Fluid:
DOT 4.
Coolant:
Ford Super Plus Premium (or equivalent) 50/50 mix.
Known Issues
Common Issues:
Potential issues may include clutch wear, minor electrical gremlins (e.g., window motors), suspension bushing wear, and occasional catalytic converter issues. Precise issues depend on engine and maintenance history.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a global automotive manufacturer with a long history of producing reliable and accessible vehicles.
Model Evolution
Fiesta Generations:
The 2009 model represents the sixth generation (Mk6/J799) of the Ford Fiesta, introduced globally.
Production
Manufacturing Locations:
Primarily manufactured in Cologne, Germany, and Dagenham, United Kingdom, for European markets. Also produced in other global plants.
🏆 Awards & Recognition
Recognitions
Eu Car Of The Year:
Runner-up for European Car of the Year in 2009.
Ratings
Reliability Ratings:
Generally good reliability ratings for its class, though specific ratings can vary by study and region.
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