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Harley Davidson FLSTC Heritage Softail 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTC Heritage Softail Year: 2009 Sub Model: Heritage Softail Classic Codes Model Code: FLSTC 👋 Introduction Market Position Target Audience: Owners of 2009...
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Type: Motorcycle
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Sku: 441574
Harley Davidson FLSTC Heritage Softail 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTC Heritage Softail
Year:
2009
Sub Model:
Heritage Softail Classic
Codes
Model Code:
FLSTC
👋 Introduction
Market Position
Target Audience:
Owners of 2009 Harley-Davidson FLSTC Heritage Softail seeking to perform maintenance, diagnostics, and repairs themselves or with a trusted mechanic.
Competitive Analysis
Value Proposition:
Provides in-depth technical knowledge essential for maintaining the classic styling and performance of the Heritage Softail.
Key Features
Historical Significance:
The Heritage Softail is a cornerstone model, embodying Harley-Davidson's retro styling and touring comfort.
Manual Utility:
Empowers owners to understand their motorcycle's mechanicals, saving on dealership service costs and enhancing ownership experience.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and overhaul of the 2009 Harley-Davidson FLSTC Heritage Softail.
Page Count
Estimated Page Count:
500-700 (typical for this model and level of detail)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96 (1584cc) engine disassembly, assembly, inspection, and repair.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel lines.
Ignition System:
Electronic ignition, spark plugs, ignition coils, crank position sensor, ignition module.
Transmission:
6-speed Cruise Drive transmission disassembly, assembly, inspection, and repair, including clutch operation.
Drivetrain:
Primary drive, starter system, final drive belt, rear wheel sprocket, drive belt maintenance.
Brakes:
Front and rear brake systems, calipers, rotors, master cylinders, brake lines, ABS system (if equipped).
Suspension:
Front fork (Telescopic) disassembly, assembly, fluid changes, and fork seal replacement. Rear shock absorber replacement and adjustment.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system, fuses, relays, switches.
Frame And Body:
Frame inspection, bodywork repair, fairings, fenders, saddlebags, fuel tank, seat assembly, handlebars.
Controls:
Throttle controls, clutch and brake levers, foot controls, cable adjustments.
Cooling System:
Engine oil cooling system (oil cooler).
Exhaust System:
Exhaust pipes, mufflers, heat shields, oxygen sensors.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems, fault codes interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major vehicle components.
Overhaul:
Complete engine and transmission rebuild procedures.
Disassembly Assembly:
Detailed instructions for dismantling and reassembling all major systems.
Torque Specifications:
Essential torque values for critical fasteners and components.
Wiring Diagrams:
Complete, detailed electrical system wiring schematics.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics.
Assumed Knowledge:
Assumes the technician is conversant with general automotive and motorcycle repair principles.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on PDF creation).
Print Quality
Printability:
Designed for printing, allowing for clear reproduction of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1
Performance
Horsepower Est:
Approx. 70-75 HP (at crank, estimated for 2009 model)
Torque Est:
Approx. 92-96 ft-lbs @ 3500 RPM (at crank, estimated for 2009 model)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Oil System
Oil Capacity:
3.5 quarts (3.3 liters) with filter change
Oil Type Spec:
Harley-Davidson Genuine Motor Oil SAE 20W50 or equivalent
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Clutch Type:
Clutched, constant mesh
Features
Gear Ratios Est:
1st: 9.312, 2nd: 6.420, 3rd: 4.774, 4th: 3.874, 5th: 3.150, 6th: 2.790 (typical for Twin Cam 6-speed)
Transmission Oil Spec:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant
Transmission Oil Capacity:
Approximately 20-24 oz (0.6-0.7 L)
📐 Dimensions
Exterior
Length:
9.45 ft (2880 mm)
Width:
3.25 ft (990 mm)
Height:
4.74 ft (1445 mm)
Wheelbase:
5.47 ft (1665 mm)
Ground Clearance:
4.5 in (115 mm)
Seat Height:
26.25 in (667 mm)
Fuel Capacity:
5.0 gal (18.9 L)
Weights
Dry Weight:
673 lbs (305 kg)
Wet Weight Est:
Approx. 700+ lbs (318+ kg)
Gvwr:
1160 lbs (526 kg)
Wheels Tires
Front Tire Size:
130/90B16 67H
Rear Tire Size:
150/80B16 77H
Front Wheel Size:
16 x 3.0
Rear Wheel Size:
16 x 3.0
Wheel Type:
Chrome Laced Steel Spoke Wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings are not typically standardized or provided like automotive vehicles).
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Optional ABS (Anti-lock Braking System).
Lighting:
Halogen headlamp, LED taillight, stop light, turn signals.
Passive Features
Frame Construction:
Steel frame with cradle design.
Tire Construction:
Bias-ply or radial tires, depending on specific fitment.
💡 Technology Features
Infotainment
Audio System:
Optional CD player/radio with speakers integrated into fairing or saddlebags (depending on factory options/dealer install).
Cruise Control:
Standard electronic cruise control for highway comfort.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models/packages.
Connectivity
Diagnostics:
On-board diagnostics (OBD) accessed via diagnostic port, supported by the manual's troubleshooting sections.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Change:
Recommended every 5,000 miles (8,000 km) or annually
Transmission Primary Oil:
Check at 2,500 miles (4,000 km), change at 10,000 miles (16,000 km) or annually
Drive Belt Tension:
Check at 2,500 miles (4,000 km) and 7,500 miles (12,000 km)
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine Motor Oil SAE 20W50 or SYN3 Full Synthetic SAE 20W50
Transmission Primary:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (SAE 50 equivalent)
Brake Fluid:
DOT 4, Harley-Davidson Genuine Brake Fluid
Fork Oil:
Harley-Davidson Front Fork Oil (e.g., Type E or Type B depending on application/preference)
Known Issues
Common Concerns 2009:
Potential for primary compensator issues (clunking on deceleration), some regulator/stator failures common across Twin Cam models, some exhaust pipe discoloration.
Tire Wear:
Proper tire pressure maintenance is crucial for even wear and handling.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame with its concealed rear shock absorbers.
Heritage Softail Introduction:
The Heritage Softail model debuted in 1986, combining Softail chassis with classic styling cues like a large front fender, chrome accents, and often a windshield and saddlebags.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
Model Year Significance:
2009 marked continued refinement of the Twin Cam engine platform and the Softail chassis.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The FLSTC Heritage Softail has consistently been recognized for its classic styling and comfortable ride, earning a loyal following.
Ratings
Customer Satisfaction:
High customer satisfaction due to its iconic design and reliable performance when properly maintained.
Certifications
Manual Quality:
This service manual adheres to industry standards for technical documentation, providing accurate and detailed information.
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