HUSQVARNA TE TC TXC SMR 250 310 450 510 2009 Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 50726

Tags: 2009 250 310 450 510 Husqvarna Motorcycle Motorcycles SMR TC TE TXC TXC Models

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Description

The 2009 TE, TC, TXC, and SMR series motorcycles represent a range of versatile off-road and dual-sport machines, known for their performance-oriented engineering and distinctive European styling. Catering to various riding disciplines including enduro, motocross, cross-country, and supermoto, these models offered a blend of capability and agility. With engine displacements ranging from 250cc to 510cc, these motorcycles provided riders with potent powerplants, robust chassis designs, and advanced suspension systems, reflecting a long-standing heritage in motorsport and innovation. This comprehensive service repair manual provides detailed guidance for the diagnosis, maintenance, and repair of your 2009 motorcycle. It covers essential areas such as general information, periodic maintenance schedules, engine servicing, fuel and cooling systems, electrical components, chassis elements, and troubleshooting procedures. The manual includes step-by-step instructions for common tasks, in-depth explanations of complex repairs, diagnostic aids, and critical technical specifications, ensuring that both owners and professional technicians can effectively maintain and restore these vehicles to optimal operating condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE TC TXC SMR

Model Variants:

TE250, TC250, TXC250, SMR250, TE310, TC310, TXC310, SMR310, TE450, TC450, TXC450, SMR450, TE510, TC510, TXC510, SMR510

Year:

Vehicle Type:

Motorcycle

Vehicle Segment:

Dual-Sport / Motocross / Supermoto

Codes

Manual Code:

Not specified in provided data

👋 Introduction

Market Position

Market Position:

The Husqvarna TE, TC, TXC, and SMR series motorcycles from 2009 were positioned in the competitive off-road and dual-sport market, offering a range of options for motocross (TC), enduro (TE), cross-country (TXC), and supermoto (SMR) enthusiasts. These bikes were known for their European styling and performance-oriented engineering.

Competitive Analysis

Competitive Analysis:

Competed against established manufacturers like KTM, Yamaha, Honda, Suzuki, and Kawasaki in their respective segments. Husqvarna's unique engine configurations and chassis designs often provided distinct riding characteristics.

Key Features

Key Features:

This manual provides essential technical data and repair procedures to maintain and fix issues, offering a cost-effective solution for owners. It enables a deeper understanding of the vehicle's operation and preventative maintenance.

Manual Purpose

Manual Purpose:

To provide comprehensive guidance for the diagnosis, repair, maintenance, and servicing of the 2009 Husqvarna TE, TC, TXC, and SMR models, empowering owners and technicians.

📋 Manual Details

Coverage Areas

Manual Coverage:

Comprehensive service and repair procedures for the specified Husqvarna models and year.

Page Count

Page Count:

Not specified in provided data, but implied to be extensive given the scope.

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

General Information, Periodic Maintenance, Engine, Fuel System, Cooling System, Electrical System, Chassis, Services Information, Emission Control Information.

Chassis Components:

Frame, swingarm, suspension (forks, rear shock, linkages), wheels, tires, brakes (front and rear calipers, master cylinders, lines), steering, handlebars, footpegs, seat.

Electrical System Details:

Wiring diagrams, battery, starter motor, alternator, ignition coil, lighting (headlight, taillight, indicators if equipped), sensors, fuses, relays.

Procedures Included

Procedures Included:

Maintenance schedules, repair procedures, troubleshooting, diagnostics, adjustments, inspections, and component replacement.

Engine Rebuild Procedures:

Top-end rebuild (piston, rings, cylinder), bottom-end overhaul (crankshaft, bearings, connecting rod), valve adjustments, timing chain replacement.

Fuel System Servicing:

Carburetor disassembly, cleaning, adjustment, fuel pump testing (if applicable), fuel injector cleaning and testing (if applicable).

Cooling System Maintenance:

Coolant flush and replacement, radiator inspection and cleaning, thermostat testing, water pump service.

Brake System Service:

Brake pad replacement, brake fluid bleeding, caliper overhaul, master cylinder service.

Suspension Service:

Fork seal replacement, fork oil change, rear shock absorber service and re-gassing (if applicable).

Troubleshooting Guides:

Diagnostic charts and procedures for common starting, running, electrical, and mechanical issues.

Technical Depth

Technical Depth:

Detailed technical information for both routine maintenance and complex repair tasks, aimed at enabling owner-level repairs and professional workshop use.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs or adjustments.

Diagnostic Codes:

Information on reading diagnostic trouble codes (DTCs) if the model is equipped with an OBD-II system or similar diagnostic port.

Wiring Diagrams:

Detailed electrical wiring diagrams for easy tracing of circuits and troubleshooting electrical faults.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Fully Printable

Binding Type

Binding Type:

Digital (PDF Download) - Printable

Paper Type

Paper Type:

Not applicable (Digital)

Features

Features:

Zoom IN/OUT enabled, Instant Download, requires Adobe PDF Reader and WinZip, Compatible with all versions of Windows & Mac.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke (likely liquid-cooled, SOHC or DOHC depending on specific model variant)

Engine Displacement 250Cc:

Approximately 250cc

Engine Displacement 310Cc:

Approximately 310cc

Engine Displacement 450Cc:

Approximately 450cc

Engine Displacement 510Cc:

Approximately 510cc

Performance

Horsepower:

Variable by displacement and model variant (e.g., 250cc models typically 30-40 HP, 510cc models 45-55 HP range).

Torque:

Variable by displacement and model variant.

Bore X Stroke:

Varies by engine displacement. Specific dimensions are detailed in the manual.

Compression Ratio:

Varies by model, typically in the range of 11.5:1 to 13.0:1.

Fuel System

Fuel Delivery:

Fuel Injection (FI) or Carburetor, depending on specific model and market. Likely Keihin FCR carburetors or Mikuni for carbureted models, and potentially Mikuni or EFI systems for injected models.

Fuel Type:

Unleaded gasoline

Carburetor Size:

If carbureted, common sizes include 36mm, 38mm, or 41mm Keihin FCR carburetors.

Lubrication

Oil Type:

Motorcycle-specific 4-stroke engine oil, typically SAE 10W-40 or 15W-50, meeting JASO MA standards. Specific viscosity and API rating to be confirmed in manual.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh manual gearbox.

Optional

Optional Transmissions:

Not applicable for this model year, standard 6-speed manual.

Features

Clutch Type:

Wet multi-plate clutch.

Transmission Fluid:

Dedicated transmission oil or engine oil depending on the lubrication system design. Specific type and capacity to be confirmed in manual.

📐 Dimensions

Exterior

Dimensions:

Varies by specific model (TE, TC, TXC, SMR) and engine size. Overall dimensions (LxWxH) and wheelbase specifications are detailed within the manual.

Weights

Dry Weight:

Estimated range: 230-250 lbs (104-113 kg) depending on model and displacement.

Fuel Capacity:

Typically around 2.0-2.5 gallons (7.5-9.5 liters).

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not typically assigned standardized safety ratings like cars. Safety features and performance are evaluated through rider skill and adherence to riding best practices.

Active Features

Active Safety Features:

Disc brakes front and rear, high-performance suspension systems (WP or Marzocchi forks, Sachs or Ohlins rear shock), knobby tires (TE/TC/TXC) or street tires (SMR) for optimal grip.

Passive Features

Passive Safety Features:

Protective chassis structure, rider ergonomics designed for control.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable. These are performance-oriented off-road and dual-sport motorcycles with minimal electronic amenities.

Driver Assistance

Driver Assistance Features:

Not applicable. Focus is on rider control and mechanical performance.

Connectivity

Connectivity Features:

Not applicable.

Ignition

Ignition System:

Digital ignition system with variable ignition timing, CDI or TCI based.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 hours of riding or annually, but the manual will specify precise intervals.

Air Filter Cleaning:

Recommended after every few rides, or more frequently in dusty conditions.

Valve Clearance Check:

Typically every 100-150 hours of riding or annually.

Fluid Specifications

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific freeze point and brand recommendations in manual.

Brake Fluid Type:

DOT 4 or DOT 5.1 brake fluid, depending on system specification. Manual will confirm.

Fork Oil Type:

Specific weight fork oil (e.g., SAE 5W or 10W) and quantity as specified in the manual.

Rear Shock Oil:

Specific type and quantity of oil for rear shock absorber damping, if user-serviceable.

Known Issues

Common Issues:

Potential issues can include wear on clutch components, carburetor jetting sensitivity (if applicable), electrical connection integrity, and occasional piston ring wear. The manual is crucial for diagnosing and addressing these.

Torque Specs

Torque Specifications:

Detailed torque specifications for critical fasteners (e.g., cylinder head, crankcase bolts, suspension mounting points) are provided in the manual.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its strong off-road racing heritage and innovation.

Model Evolution

Model Evolution:

The TE, TC, TXC, and SMR models represent Husqvarna's diverse offerings in the early 2000s, evolving from their earlier off-road platforms with advancements in engine technology, suspension, and chassis design. This era saw Husqvarna under Italian ownership, with continued development influenced by European racing and design.

Production

Production Period:

These specific models were part of Husqvarna's 2009 model line-up.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Husqvarna has a strong history of racing success and awards in various off-road disciplines, which reflect the performance and capability of their models. Specific awards for the 2009 lineup are not detailed in the provided product information.