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Kia Sorento 2009 Workshop Service Repair Manual

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This manual covers the Kia Sorento, a mid-size SUV produced from late 2008 through 2013, representing the second generation of this model. The Sorento, built on the KM platform, offers...
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Kia Sorento 2009 Workshop Service Repair ManualKia Sorento 2009 Workshop Service Repair ManualKia Sorento 2009 Workshop Service Repair ManualKia Sorento 2009 Workshop Service Repair Manual
This manual covers the Kia Sorento, a mid-size SUV produced from late 2008 through 2013, representing the second generation of this model. The Sorento, built on the KM platform, offers a blend of passenger comfort and cargo space, making it a versatile choice for families and individuals. Available with either a 2.4L inline 4-cylinder engine or an optional 3.3L V6, and offered in Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) configurations, this vehicle is designed for daily driving and light off-roading. Notable features include available third-row seating, a strong value proposition within its segment, and standard safety features such as Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBS), Electronic Stability Control (ESC), and Traction Control System (TCS). This Workshop Service Repair Manual provides comprehensive English-language guidance for the maintenance, repair, and diagnosis of the Kia Sorento. It covers all major vehicle systems, including powertrain components such as the engine mechanicals, transmission, and drivetrain; chassis elements like suspension, steering, and brakes; and electrical systems, body, and interior components. The manual details scheduled maintenance procedures, fluid specifications, and repair or rebuild instructions for various systems. It also includes diagnostic and troubleshooting procedures, complete with wiring diagrams and interpretation of diagnostic trouble codes (DTCs), making it an essential resource for owners, mechanics, and technicians seeking to maintain and service their 2009 Kia Sorento.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2009
Codes
Platform:
KM
👋 Introduction
Market Position
Segment:
Mid-size SUV / Crossover
Target Audience:
Families, individuals seeking a versatile vehicle for daily driving, light off-roading, and hauling.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Santa Fe, Mazda CX-7.
Key Features
Versatility:
Offers a blend of passenger comfort and cargo space, often with available third-row seating in higher trims.
Value Proposition:
Positioned as a strong value offering in its segment, providing a good balance of features, performance, and affordability.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Approximate Page Count:
Over 2000 pages (typical for a comprehensive workshop manual of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, engine control systems (ECM/ECU), turbocharging (if applicable), transmission (manual and automatic), transfer case, differential.
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD), wheels, tires, driveline (driveshafts, axles).
Electrical:
Body electrical systems, lighting, instrument cluster, audio systems, HVAC controls, power accessories (windows, locks, seats), charging system, starting system, CAN bus communication, diagnostic trouble codes (DTCs).
Body And Interior:
Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seating, airbags, seat belts, glass, weatherstripping.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, differential), filter replacements, lubrication points.
Repair And Rebuild:
Engine overhaul, transmission repair, brake component replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement.
Diagnostics And Troubleshooting:
Symptom-based troubleshooting charts, diagnostic procedures for various systems, interpretation of diagnostic trouble codes (DTCs), wiring diagrams for fault finding.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic fluid checks and tire rotations to full engine and transmission overhauls, electrical system diagnostics, and body repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically includes searchable text for easy navigation and information retrieval.
Print Quality
Printable:
Yes, designed to be printable page by page or in sections.
Binding Type
Binding Suggestion:
For printed copies, spiral binding or a three-ring binder is recommended for ease of use in a workshop environment.
Paper Type
Paper Quality:
For printed copies, durable, matte finish paper (e.g., 20-24 lb bond) is ideal to withstand workshop conditions and reduce glare.
⚙️ Engine Specifications
Primary Engine
Engine Name:
Kia Theta II G4KE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2359 cc)
Bore X Stroke:
88.0 mm x 97.0 mm
Compression Ratio:
10.4:1
Horsepower:
Approx. 175 hp @ 6000 rpm (varies slightly by market/region)
Torque:
Approx. 169 lb-ft @ 3750 rpm (varies slightly by market/region)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
Performance
Engine Control Unit:
Kia (Model specific, refer to manual for exact designation)
Emissions Control:
Catalytic converter, EGR (Exhaust Gas Recirculation) system, O2 sensors, evaporative emission control system (EVAP).
Engine Variant 2
Engine Name Optional:
Kia Sorento (UM) - 3.3L V6 Lambda II G6DF
Engine Type Optional:
V-type 6-cylinder, DOHC, 24-valve
Displacement Optional:
3.3 Liters (3342 cc)
Horsepower Optional:
Approx. 242 hp @ 6000 rpm (varies slightly by market/region)
Torque Optional:
Approx. 227 lb-ft @ 4500 rpm (varies slightly by market/region)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual (Common on base trims)
Optional
Transmission Type Opt:
5-Speed Automatic (Common on higher trims and V6 models)
Features
Drivetrain:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with electronically controlled coupling.
Transfer Case AWD:
Integrated into AWD system, provides power distribution to rear wheels.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 67.3 inches (1710 mm)
Wheelbase:
Approx. 106.1 inches (2695 mm)
Ground Clearance:
Approx. 8.1 inches (206 mm)
Weights
Curb Weight:
Approx. 3,700 - 4,100 lbs (1680 - 1860 kg), varies by configuration.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard or manual for specific GVWR.
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 30.5 cu ft (864 liters)
Cargo Volume Behind 3Rd Row:
Approx. 10.6 cu ft (300 liters) (if equipped with 3rd row)
Max Cargo Volume:
Approx. 74.2 cu ft (2101 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver), 4-Star (Passenger) for 2009 models (refer to NHTSA for exact ratings).
IIHS Side Impact:
Good (for models tested, refer to IIHS for specific ratings).
Active Features
ABS:
Standard Anti-lock Braking System.
Ebs:
Standard Electronic Brake-force Distribution.
Esc:
Standard Electronic Stability Control (ESC).
Traction Control:
Standard Traction Control System (TCS).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (covering first and second rows).
Seat Belts:
3-point active front seat belts with pretensioners and load limiters; 3-point rear seat belts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Optional upgrades include SiriusXM Satellite Radio, premium audio systems (e.g., Infinity), and steering wheel-mounted audio controls.
Navigation System:
Optional factory-installed navigation system with touchscreen interface.
Driver Assistance
Rear Parking Sensors:
Optional rear parking assist sensors.
Backup Camera:
Optional rearview camera integrated into the navigation system or rearview mirror.
Connectivity
Usb Port:
Optional USB port for audio device connectivity.
Bluetooth:
Optional Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving conditions may require more frequent changes.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months. Inspect every 7,500 miles.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. Inspect every 7,500 miles.
Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km) or 5 years, then every 30,000 miles (48,000 km) or 2 years thereafter.
Spark Plug Replacement:
Iridium-tipped spark plugs: Every 105,000 miles (168,000 km).
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 (preferred) or 5W-30.
Engine Oil Capacity:
Approx. 4.7 U.S. quarts (4.4 liters) with filter for 2.4L engine.
Coolant Type:
Ethylene Glycol based coolant, HOAT (Hybrid Organic Acid Technology), Kia/Hyundai Long Life Coolant (Blue).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Theta Ii Engine Concerns:
While less prevalent than in later generations, some Theta II engines have experienced issues related to oil consumption and potential bearing failures. Regular oil level checks are crucial.
Automatic Transmission Shifting:
Some owners have reported occasional rough shifting or delayed engagement, which may require software updates or transmission fluid service.
Suspension Noises:
While not widespread, some units may develop squeaks or rattles from the suspension components, often due to worn bushings or ball joints.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automobile manufacturer, has a history dating back to 1944, evolving from a manufacturer of steel tubing and bicycle parts to a major global automotive player known for value and improving quality.
Model Evolution
Sorento Generation 1:
The first generation Kia Sorento (first introduced in 2002) was a body-on-frame SUV, offering a more rugged and traditional SUV experience. The 2009 model year marks the transition to the second generation Sorento, which adopted a unibody construction for improved ride comfort and handling, aligning it more closely with the crossover segment.
Production
Manufacturing Locations:
Primary manufacturing for the 2009 Sorento was at Kia's Hwasung plant in South Korea. Depending on the market, some assembly may have occurred in other regions.
Production Years Gen 2:
The second-generation Sorento (for which this manual applies) was produced from late 2008 through 2013.
🏆 Awards & Recognition
Recognitions
Safety Award 2009:
The 2009 Kia Sorento received good to excellent safety ratings from organizations like NHTSA and IIHS, reflecting its robust construction and safety features for its time.
Value Recognition:
Kia as a brand often receives recognition for its value proposition and improving reliability, making the Sorento a competitive choice in the SUV market.
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