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KIA Sportage 2009 Factory Service Repair Manual & Electronic Troubleshooting Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2009 Engine Options: 2.0L, 2.7L Codes Platform Code: KM (Second Generation) 👋 Introduction Market Position Vehicle Class: Compact SUV / Crossover...
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Sku: 363316
KIA Sportage 2009 Factory Service Repair Manual & Electronic Troubleshooting Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2009
Engine Options:
2.0L, 2.7L
Codes
Platform Code:
KM (Second Generation)
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Crossover
Target Audience:
Owners seeking detailed DIY repair information, independent repair shops, automotive technicians.
Competitive Analysis
Key Competitors 2009:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson, Chevrolet Equinox.
Key Features
Value Proposition:
Offers a blend of practicality, comfort, and available AWD, targeting budget-conscious buyers looking for a versatile vehicle.
Package Benefit:
The combined service and troubleshooting manuals provide a comprehensive resource for maintaining and repairing the 2009 Kia Sportage, enabling significant cost savings for owners.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual & Electronic Troubleshooting Manual
Language:
English
Format:
Electronic (likely PDF or similar digital format for service and troubleshooting)
Page Count
Estimated Page Count:
Substantial, likely exceeding 1000 pages combined for both manuals, typical for comprehensive factory service information.
Manual Type
Manual Type Detail:
This package includes a comprehensive Factory Service Manual (FSM) covering repair and maintenance, and an Electronic Troubleshooting Manual (ETM) focusing on diagnostic procedures and circuit analysis.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components (pistons, rings, bearings, crankshaft, camshafts, valve train, timing components).
Engine Management:
Fuel injection, ignition system, emission controls, sensors, actuators, ECU diagnostics, and recalibration procedures.
Transmission Manual:
Service and repair procedures for manual transmissions, including clutch system, gear selection, and internal component overhaul.
Transmission Automatic:
Service and repair procedures for automatic transmissions, including torque converter, valve body, clutch packs, planetary gear sets, and electronic control systems.
Drivetrain:
Front and rear differentials, driveshafts, CV joints, propeller shafts, transfer case (if applicable), wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, steering knuckles, wheel alignment procedures.
Steering:
Power steering system (hydraulic/electric), steering rack/gearbox, tie rods, steering column, alignment.
Brakes:
Hydraulic brake system, ABS, EBD, brake discs, pads, calipers, master cylinder, brake lines, parking brake, bleeding procedures.
Electrical System:
Battery, alternator, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass, interior trim, chassis components, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, diagnostics, and repair.
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS module diagnostics and repair.
Diagnostic Troubleshooting:
Component testing, symptom-based troubleshooting guides, DTC (Diagnostic Trouble Code) explanations and resolution strategies, use of scan tools.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement, belt replacement.
Component Replacement:
Step-by-step instructions for replacing virtually all major and minor components on the vehicle.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent component damage.
Wiring Diagrams:
Comprehensive and detailed electrical schematic diagrams for all vehicle systems, essential for electrical diagnostics and repair.
Diagnostic Flowcharts:
Logical step-by-step guides for diagnosing specific problems, often based on symptoms or diagnostic trouble codes.
Special Tool Identification:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including sensor data analysis, actuating components via scan tool, and pinpoint testing of electrical circuits.
Rebuild Procedures:
Complete rebuild instructions for major components like engines, transmissions, and differentials, including detailed parts lists and clearances.
Electrical Diagnostics:
In-depth coverage of electrical system troubleshooting, including resistance checks, voltage checks, continuity tests, and signal tracing using wiring diagrams.
📊 Manual Specifications
File Format
File Format:
Digital (likely PDF, HTML, or proprietary format), ensuring searchability and easy access to information.
Print Quality
Print Quality:
High-resolution digital files suitable for printing individual pages or the entire manual, with clear diagrams and legible text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1 Displacement:
2.0L (1998 cc)
Engine Option 1 Code:
G4GC (Beta II I4)
Engine Option 2 Displacement:
2.7L (2656 cc)
Engine Option 2 Code:
G6BA (Delta II V6)
Performance
Engine Option 1 Horsepower Approx:
140-145 hp @ 6000 rpm
Engine Option 1 Torque Approx:
130-135 lb-ft @ 4500 rpm
Engine Option 2 Horsepower Approx:
175-180 hp @ 6000 rpm
Engine Option 2 Torque Approx:
170-175 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic converter, O2 sensors, EGR (where applicable).
🔧 Transmission
Standard
Transmission Option 1:
5-Speed Manual
Optional
Transmission Option 2:
4-Speed Automatic (with electronically controlled overdrive)
Features
Automatic Transmission Features:
Lock-up torque converter, adaptive shift logic.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (specific Kia part number recommended in manual)
Automatic Transmission Fluid:
Kia Genuine ATF SP-III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 170.1 inches (4320 mm)
Width:
Approx. 71.7 inches (1820 mm)
Height:
Approx. 66.1 inches (1680 mm)
Wheelbase:
Approx. 103.0 inches (2615 mm)
Weights
Curb Weight Approx:
3400 - 3700 lbs (1542 - 1678 kg), depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4 stars (driver and passenger)
IIHS Side Impact Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Available (often standard with AWD)
Electronic Stability Control:
Available (often standard with AWD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available roof-mounted side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Optional premium audio systems with subwoofer may be available.
Navigation:
Optional navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Standard on most audio systems for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first. Refer to manual for severe driving conditions.
Engine Air Filter Replacement:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles).
Cabin Air Filter Replacement:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plug Replacement:
2.0L: Every 60,000 miles. 2.7L V6: Every 100,000 miles (Long-life type, consult manual for specific type).
Coolant Flush Interval:
Every 30,000 miles or 24 months (using approved coolant).
Fluid Specifications
Engine Oil Specification:
API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 or 5W-30 (consult owner's manual for exact viscosity based on temperature).
Coolant Specification:
Ethylene Glycol based, OAT type, pink or red color (Kia Super Long Life Coolant or equivalent)
Brake Fluid Specification:
FMVSS No. 116 DOT 3
Power Steering Fluid:
Kia Genuine Power Steering Fluid or equivalent (Dexron III type often compatible, but manual is definitive).
Known Issues
Engine Oil Consumption:
Some owners have reported higher-than-average oil consumption in certain 2.0L engines, particularly at higher mileage. Regular checks are advised.
Suspension Component Wear:
Premature wear of control arm bushings, ball joints, and sway bar links can occur, leading to clunking noises and alignment issues.
HVAC Blower Motor Failure:
The blower motor resistor or the motor itself can fail, leading to loss of HVAC fan speed control.
ABS Sensor Failure:
Wheel speed sensors for the ABS system can fail, triggering ABS warning lights and disabling ABS functionality.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automobile manufacturer, has a history dating back to 1944, evolving into a global automotive player known for value and improving quality.
Model Evolution
Sportage Generation:
The 2009 Sportage belongs to the second generation (KM), which was produced from 2004 to 2010. It marked a significant step up in design and refinement from the first generation.
Production
Manufacturing Locations:
Primarily South Korea (Gwangmyeong), with some assembly in other locations depending on market.
🏆 Awards & Recognition
Recognitions
Safety Award:
While specific awards for the 2009 model year are less prominent, the Sportage generally received decent safety ratings for its class and time.
Ratings
Consumer Ratings General:
Generally considered a good value proposition in the compact SUV segment, offering decent features for the price.
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