🏷️ Basic Information

Make:

KTM

Model:

690 Enduro R

Year:

2009

Generation Identifier:

First Generation (2008-2013)

Chassis Code:

KTM 690 Enduro R (Specific chassis code not typically advertised as a single alphanumeric like cars, model designation is key)

👋 Introduction

Segment:

Dual-sport / Adventure motorcycle

Target Audience:

Enthusiasts and owners seeking to perform maintenance and repairs on their KTM 690 Enduro R

Competitors 2009:

BMW G 650 Xcountry, Honda XR650L, Kawasaki KLR650

Off Road Capability:

The 690 Enduro R is known for its exceptional off-road prowess, long-travel suspension, and lightweight design.

Engine Type:

Single-cylinder engine optimized for torque and usability across varied terrains.

Versatility:

Capable of tackling challenging off-road trails, adventure touring, and even commuting.

📋 Manual Details

Engine Coverage:

Complete engine overhaul, disassembly, assembly, tuning, and diagnostics

Transmission Coverage:

Gearbox inspection, repair, clutch service, and maintenance

Chassis Suspension Coverage:

Front and rear suspension service, fork seals, shock absorber maintenance, linkage assembly

Electrical System Coverage:

Wiring diagrams, component testing, starter system, ignition system, lighting, sensors

Fuel System Coverage:

Fuel injection system diagnostics, pump, injectors, pressure regulator

Braking System Coverage:

Brake caliper service, master cylinders, bleeding procedures, rotor and pad replacement

Cooling System Coverage:

Radiator, fan, coolant hoses, water pump service

Exhaust System Coverage:

Exhaust pipe and silencer maintenance, gasket replacement

Bodywork Frame Coverage:

Fairing removal/installation, seat, fuel tank, frame inspection and maintenance

Troubleshooting Coverage:

Diagnostic procedures for common problems and fault finding

Estimated Pages:

Hundreds of pages (specific number not provided but implies comprehensive coverage)

Type:

Workshop Service Repair Manual

Source:

Official Full Factory Service Manual

Language:

English (Presumed, as is standard for most official service manuals of this type)

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine, fuel system, exhaust system, cooling system, transmission, clutch

Chassis And Suspension:

Front forks, rear shock absorber, swingarm, steering head, wheels, tires, brakes, fuel tank, seat

Electrical System:

Ignition, lighting, instrumentation, sensors, ECU, battery, starter motor, charging system

Body And Frame:

Frame inspection, body panels, fairings, graphics, ergonomics

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, tire pressure checks, brake pad inspection

Component Overhaul:

Engine disassembly and reassembly, gearbox rebuild, suspension fork servicing, brake caliper overhaul

Diagnostics And Troubleshooting:

Identifying and resolving common mechanical and electrical issues

Special Tools:

Identification and usage of KTM-specific tools required for repairs

Depth:

Comprehensive from basic maintenance to full engine rebuilds and complex electrical diagnostics

Diagnostic Level:

Advanced diagnostic procedures for fuel injection and ignition systems

Rebuild Level:

Detailed step-by-step instructions for complete component rebuilds

📊 Manual Specifications

Format:

Portable Document Format (PDF)

Searchability:

Likely text-searchable PDF for easy navigation of topics

Printability:

Designed for printing individual pages or the entire manual

Digital Format:

N/A (Digital download)

Digital Format:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke, Liquid-cooled

Displacement:

654 cc

Bore X Stroke:

102 mm x 80 mm

Compression Ratio:

12.5:1

Valve Train:

SOHC, 4 valves per cylinder

Horsepower Approx:

63 hp (47 kW) @ 7500 rpm (Note: Specific figures can vary slightly by region/tuning)

Torque Approx:

47 lb-ft (64 Nm) @ 6000 rpm (Note: Specific figures can vary slightly by region/tuning)

Fuel Delivery:

Fuel Injection (Keihin EMS)

Fuel Type:

Unleaded gasoline (95 RON recommended)

🔧 Transmission

Type:

6-speed manual

Clutch Type:

Wet multi-disc clutch, hydraulically actuated

Transmission Options:

N/A (Single standard transmission)

Gear Ratios:

Specific gear ratios detailed within the manual for each gear.

📐 Dimensions

Length:

Approx. 2300 mm (90.6 in)

Width:

Approx. 870 mm (34.3 in) (excluding mirrors)

Height:

Approx. 1430 mm (56.3 in) (to top of windshield/headlight)

Seat Height:

Approx. 925 mm (36.4 in)

Ground Clearance:

Approx. 280 mm (11.0 in)

Dry Weight:

Approx. 150 kg (330.7 lbs)

Fuel Tank Capacity:

12 liters (3.17 US gal)

Wheelbase:

Approx. 1500 mm (59.1 in)

🛡️ Safety Features

Safety Certifications:

Meets ECE regulations for road legality in applicable markets.

Brakes:

Hydraulic disc brakes front and rear. ABS was an optional feature on some models, check specific VIN.

Lighting:

Halogen headlight, LED taillight

Frame Construction:

Chromium-molybdenum steel trellis frame for strength and rigidity.

Suspension Design:

Long-travel WP suspension components designed for off-road impact absorption.

💡 Technology Features

Instrument Cluster:

Digital LCD display providing speed, RPM, odometer, trip meter, fuel level, clock, and warning lights.

ABS Availability:

ABS was optional and not standard on all 2009 models. The manual will cover systems present on the specific bike.

Connectivity Features:

N/A (No modern connectivity features like Bluetooth or smartphone integration on this model year).

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, refer to manual for precise intervals.

Air Filter Cleaning:

Recommended at regular intervals, especially after dusty riding, as detailed in the manual.

Valve Clearance Check:

Typically around 10,000 - 15,000 km (6,000 - 9,000 miles), crucial for this engine type.

Engine Oil Type:

Semi-synthetic or fully synthetic motorcycle engine oil, SAE 10W-50 or 15W-50 (API SG/SH/SJ or higher). Exact specification in manual.

Engine Oil Capacity:

Approx. 1.7 liters without filter change, 1.9 liters with filter change. Check dipstick/sight glass.

Coolant Type:

Ethylene glycol-based coolant, mix 50/50 with distilled water. Refer to manual for specific KTM approved coolant.

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Clutch Fluid Type:

DOT 4 hydraulic clutch fluid (if applicable, manual will confirm specific type)

Common Wear Items:

Clutch plates, chain and sprockets, fork seals, wheel bearings, fuel pump components.

Engine Characteristics:

While generally robust, the single-cylinder engine can be prone to vibration and requires diligent maintenance of valve clearances and oil changes.

Fuel System Maintenance:

Regular fuel filter checks and potential injector cleaning can prevent performance issues.

📚 Vehicle History

Ktm Legacy:

KTM, known for its 'Ready to Race' philosophy, has a strong heritage in off-road motorsport, particularly motocross and enduro.

690 Lineage:

The 690 Enduro R builds upon KTM's experience with single-cylinder engines and dual-sport designs, evolving from models like the LC4 series.

Manufacturing Origin:

Austria

Model Introduction Year:

The 690 Enduro model line was introduced in 2008, with the 'R' version denoting enhanced off-road specifications.

🏆 Awards & Recognition

Model Awards:

While specific awards for the 2009 model year might be scarce, the 690 Enduro R platform consistently receives praise in motorcycle reviews for its off-road capability and performance in its class.

Reviewer Sentiment:

Motorcycle journalists and owners typically rate the 690 Enduro R highly for its adventure touring and off-road prowess.