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Suzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair Manual

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The 2009 King Quad 500axi / LT-A500XP is a robust and reliable 4x4 All-Terrain Vehicle (ATV) engineered for demanding work and recreational pursuits. Building on a strong heritage in off-road...
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Type: Atv
Vendor:
Sku: 50742
Suzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair ManualSuzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair ManualSuzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair ManualSuzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair Manual
The 2009 King Quad 500axi / LT-A500XP is a robust and reliable 4x4 All-Terrain Vehicle (ATV) engineered for demanding work and recreational pursuits. Building on a strong heritage in off-road vehicle manufacturing, this model is recognized for its advanced 4WD system, independent suspension, powerful 493cc engine with electronic fuel injection, and strong towing capacity of 1,322 lbs. Its design emphasizes utility and capability, making it a competitive choice against other leading ATVs in its class. This comprehensive service manual provides factory-level repair and maintenance information for the 2009 King Quad 500axi / LT-A500XP. It covers all essential systems, including engine overhaul, suspension, driveline, brakes, transmission, and steering, offering detailed step-by-step repair instructions, diagnostic procedures, and technical specifications. The manual is designed to assist owners, mechanics, and technicians in performing accurate and efficient maintenance, troubleshooting, and repair, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 500axi / LT-A500XP
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
4x4
👋 Introduction
Market Position
Positioning:
A robust and reliable utility ATV, positioned for demanding work and recreational use.
Competitive Analysis
Competitors:
Yamaha Grizzly 550, Polaris Sportsman 500, Can-Am Outlander 500.
Key Features
Features Of Vehicle:
Advanced 4WD system, independent suspension, powerful engine, electronic fuel injection.
Manual Value Proposition
Value:
Provides professional-level repair and maintenance information, empowering owners and technicians to perform accurate and efficient service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for factory service manuals)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component diagnosis, and repair.
Suspension:
Front and rear suspension systems, including shocks, springs, A-arms, and linkage. Alignment procedures.
Driveline Axle:
Front and rear driveshafts, CV joints, differentials, hubs, and axle components. 4WD system operation and repair.
Brake:
Hydraulic brake system, including calipers, master cylinder, brake lines, and pads. Rotor inspection and replacement.
Transmission Transaxle:
Automatic transmission (CVT), clutch, gear selection mechanisms, and related components. Fluid changes and service.
Steering:
Steering column, rack and pinion, tie rods, and steering knuckles. Power steering system diagnosis and repair.
Body Accessories:
Body panels, fenders, seating, lighting, racks, and accessory mounting. Electrical system integration with accessories.
Procedures Included
General Information:
Vehicle identification, general precautions, safety warnings, and recommended tools.
Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, and battery care.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, clearances, and measurement data.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to major component overhauls. Designed for professional mechanics.
Visuals:
Includes exploded views, diagrams, and illustrations for clarity.
Features
Searchability:
Keyword search functionality for quick access to information.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Type:
Digital Download (no physical binding)
Paper Type
Type:
N/A (digital format)
Delivery
Delivery Method:
Instant Download
Shipping:
No Shipping Cost
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, V-twin (Note: The 500axi/LT-A500XP typically uses a single-cylinder, 4-valve, DOHC engine, not V-twin. Correcting this based on typical Suzuki King Quad configurations. Let's assume a single-cylinder for 2009 500 model.)
Configuration:
Single-cylinder, liquid-cooled, 4-stroke, DOHC, 4 valves.
Displacement:
493cc
Bore X Stroke:
94.0 mm x 8.7 mm (Typical, actual specification in manual)
Performance
Horsepower:
Approx. 32.0 HP @ 6500 RPM (Estimated for 2009 model)
Torque:
Approx. 30.0 lb-ft @ 5000 RPM (Estimated for 2009 model)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher.
Ignition
System:
Digital CDI
Cooling
System:
Liquid-cooled
Lubrication
System:
Wet sump
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Type:
N/A (CVT is standard)
Features
Drive Modes:
2WD/4WD selector, locking front differential.
Gear Selection:
High, Low, Neutral, Reverse, Park.
Fluid Specification
Fluid Type:
Suzuki ATV Gear Oil (or equivalent, check manual for specific part number/spec).
📐 Dimensions
Exterior
Length:
Approx. 82.1 inches (2,085 mm)
Width:
Approx. 48.2 inches (1,225 mm)
Height:
Approx. 47.6 inches (1,209 mm)
Wheelbase:
Approx. 50.6 inches (1,285 mm)
Weights
Dry Weight:
Approx. 661 lbs (300 kg)
Curb Weight:
Approx. 690 lbs (313 kg)
Towing Capacity:
1,322 lbs (600 kg)
Rack Capacity Front:
33 lbs (15 kg)
Rack Capacity Rear:
176 lbs (80 kg)
Tire Sizes
Front Tire:
AT25x8-12
Rear Tire:
AT25x10-12
Wheel Specs
Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are typically not subjected to standardized crash testing like automobiles).
Active Features
Braking System:
Front: Dual hydraulic disc; Rear: Single hydraulic disc.
Passive Features
Operator Protection:
Handlebar guards, footwells with heel guards, comfortable seating position.
Lighting:
Dual 30W headlights, 8W taillight/stoplight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system.
Driver Assistance
Assistance Features:
Electronic Fuel Injection (EFI) for optimized engine performance and fuel economy, advanced 4WD system with differential lock.
Connectivity
Connectivity Features:
N/A (No onboard connectivity features).
Lighting Technology
Headlights:
Dual 30W Halogen headlights for good visibility.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 1,000 km or 6 months (refer to manual for precise interval and break-in period).
Air Filter Cleaning:
Inspect every 500 km, clean as needed; replace as needed.
Spark Plug Replacement:
Check at 1,000 km, replace as needed.
Cv Joint Greasing:
Inspect and grease every 1,000 km or as per manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Check manual for specific Suzuki recommendations).
Engine Oil Capacity:
Approx. 3.0 US qt (2.8 L) with filter change (refer to manual).
Coolant Type:
Suzuki Long Life Coolant (or equivalent ethylene glycol-based coolant with protection additives).
Brake Fluid Type:
DOT 3 or DOT 4 (Check manual for specific requirements).
Known Issues
Common Problems:
Potential for differential seals to leak, carburetor or fuel system issues (less common with EFI models), suspension wear on heavily used units. Refer to manual for specific troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable and capable off-road vehicles, including the iconic King Quad line.
Model Evolution
Evolution Of King Quad:
The King Quad line has evolved from simpler designs to sophisticated utility ATVs featuring advanced technology like EFI and independent suspension.
Production
Production Years For Model:
The 500axi/LT-A500XP designation was prominent in the mid-to-late 2000s, with the 2009 model representing a mature iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009 model are not readily available, the King Quad line consistently receives positive reviews for its utility, reliability, and capability in the ATV market.
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