2009 Suzuki RM85 K9 Workshop Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

18 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 124476

Tags: 2009 Motorcycle Motorcycles RM Series RM85 K9 Suzuki

Product variants

Description

The 2009 Suzuki RM85 is a potent 85cc, 2-stroke, liquid-cooled mini motocross motorcycle renowned for its performance and reliability in the competitive off-road segment. Building on Suzuki's esteemed RM series legacy, this model features a robust chassis, a potent engine with Automatic Exhaust Timing Control for optimized power delivery, and high-performance hydraulic disc brakes for confident stopping. Its design prioritizes rider control and consistent performance under demanding conditions, making it a favored choice for aspiring motocross racers seeking a competitive edge. This comprehensive workshop service and repair manual provides detailed, step-by-step instructions and diagrams for all maintenance and repair procedures for the 2009 Suzuki RM85 K9. It covers a wide array of systems, including general information, lubrication, fuel system, engine components, clutch, transmission, suspension, brakes, and electrical systems. The manual is designed to assist owners and technicians in performing everything from routine inspections and adjustments to complete engine rebuilding and troubleshooting, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Year:

Chassis Code:

Codes

Manual Product Code:

Unknown (derived from product name)

👋 Introduction

Market Position

Market Segment:

Mini Motocross / Off-Road Motorcycle

Competitive Analysis

Competitors:

Kawasaki KX85, Yamaha YZ85, KTM 85 SX

Key Features

Manual Value Proposition:

Provides in-depth, year-specific repair and maintenance information for the 2009 Suzuki RM85, enabling owners to perform comprehensive servicing.

Manual Accessibility:

Instant download format ensures immediate access to repair information.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive workshop service and repair for 2009 Suzuki RM85 K9

Manual Scope:

Covers all aspects of repair and maintenance for the specified model year and variant.

Page Count

Page Count:

Not specified, but implied to be extensive given the detailed content listing.

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Systems:

General Information, Lubrication, Fuel System, Engine (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Crankshaft/Primary shaft), Clutch, Gearshift Linkage, Sub transmission, Transmission, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake, Battery/Charging System, Ignition System, Electric Starter, Switches

Electrical Diagrams:

Includes detailed electrical diagrams for troubleshooting and repair of the ignition system, charging system, and starter.

Procedures Included

Procedures:

Inspection, Adjustment, Re-wiring, Engine rebuilding, Fluid capacities, Maintenance, Troubleshooting, Repair

Engine Rebuilding Scope:

Covers complete engine rebuilds, including cylinder head, cylinder, piston, crankshaft, and transmission component overhauls.

Technical Depth

Depth:

Detailed step-by-step instructions and diagrams for all workshop repair procedures, from basic maintenance to engine rebuilding.

Troubleshooting Methodology:

Provides systematic troubleshooting guides and diagnostic procedures to identify and resolve common and complex issues.

📊 Manual Specifications

File Format

File Format:

File Features:

Searchable text, zoom in/out functionality for clear viewing of diagrams and text.

Print Quality

Print Quality:

Printable (user can print needed pages or entire manual)

Binding Type

Binding Type:

Digital (Instant Download PDF)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled

Displacement:

84.7 cc

Power Valve System:

Features Suzuki's Automatic Exhaust Timing Control (AETC) system for optimized power delivery across the RPM range.

Performance

Bore X Stroke:

48.0 mm x 46.8 mm

Fuel System

Carburetor Type:

Mikuni VM28

Fuel Requirement:

Unleaded gasoline (87 octane or higher recommended), 2-stroke engine oil mix (specific ratio to be detailed in manual)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 6-speed

Optional

Optional Gearboxes:

Features

Clutch Type:

Wet, multi-plate

📐 Dimensions

Exterior

Overall Length:

1840 mm (72.4 in)

Overall Width:

770 mm (30.3 in)

Overall Height:

1155 mm (45.5 in)

Wheelbase:

1240 mm (48.8 in)

Ground Clearance:

325 mm (12.8 in)

Seat Height:

850 mm (33.5 in)

Weights

Dry Weight:

75 kg (165.3 lbs)

Fuel Tank Capacity:

5.2 L (1.4 US gal)

🛡️ Safety Features

Ratings

Safety Features:

High-performance hydraulic disc brakes (front and rear) for reliable stopping power.

Active Features

Active Safety:

Strong braking system, predictable handling due to suspension setup.

Passive Features

Passive Safety:

Robust frame construction for rider protection.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (This is a performance-oriented motocross bike, not equipped with infotainment features).

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Engine Management

Ignition System:

CDI (Capacitor Discharge Ignition)

Power Delivery:

Features a potent 85cc 2-stroke engine with strong mid-range and top-end power delivery characteristic of motocross bikes.

Cooling System:

Liquid-cooled for consistent engine performance under demanding conditions.

🔧 Maintenance

Service Intervals

Routine Maintenance:

Spark plug inspection/replacement, air filter cleaning/replacement, chain lubrication and adjustment, oil changes (transmission oil), brake system checks, coolant checks (if applicable).

Engine Top End Overhaul:

Recommended intervals for piston and ring replacement based on usage hours, detailed in manual.

Fluid Specifications

Transmission Oil Type:

SAE 10W-30 API SE/SF or SG (specific Suzuki recommendation to be confirmed in manual)

Coolant Type:

Ethylene glycol-based permanent antifreeze (specific mixture ratio for radiator to be detailed in manual)

Fork Oil Type:

Specific fork oil viscosity and quantity to be specified in the manual.

Known Issues

Common Wear Items:

Clutch plates, piston rings, chain and sprockets, wheel bearings, fork seals, brake pads, exhaust packing (for silencer).

Troubleshooting Areas:

Carburetor jetting, ignition timing, power valve operation, clutch engagement, suspension performance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long-standing reputation for producing performance-oriented motorcycles, particularly in the off-road and motocross segments.

Model Evolution

Rm Series Legacy:

The RM85 is part of Suzuki's highly successful RM series of motocross bikes, known for their potent engines and competitive chassis.

Key Updates For 2009:

While specific model year updates are not detailed in the product description, the manual would cover any manufacturer changes for the 2009 K9 model.

Production

Production Era:

The RM85 has been a staple in the junior motocross class for many years, with the 2009 model representing a refinement of its established platform.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Suzuki RM85 platform is consistently praised for its competitive performance and reliability in the junior motocross racing circuit.

Ratings

Performance Benchmarks:

Benchmark for performance in its displacement class, often chosen by aspiring motocross racers.