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2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual

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This manual covers the 2010 and 2011 Versys and Versys ABS models, motorcycles known for their versatility, bridging the gap between sportbikes and adventure bikes. Featuring a reliable 649 cc...
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Type: Motorcycle
Vendor:
Sku: 64740
2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual
This manual covers the 2010 and 2011 Versys and Versys ABS models, motorcycles known for their versatility, bridging the gap between sportbikes and adventure bikes. Featuring a reliable 649 cc parallel-twin engine with smooth power delivery, the Versys offers engaging handling suitable for commuting, touring, and spirited riding. Its practical design, comfortable ergonomics, and sporty character have earned it positive market reception, making it a popular choice for riders seeking a capable and engaging machine. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of your Versys. It covers all major systems, including the engine, transmission, chassis, and electrical components, with specific procedures for scheduled maintenance, component disassembly, reassembly, and technical data. This manual is an essential resource for owners and technicians aiming to keep the motorcycle in optimal condition, ensuring its performance and longevity through accurate and detailed instructions.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Versys
Model Variant:
Versys ABS
Model Years Covered:
2010, 2011
Codes
Chassis Code Range:
ER650A (likely, verify specific year)
👋 Introduction
Market Position
Category:
Adventure Sport Touring / Middleweight Sportbike
Target Audience:
Riders seeking a versatile, practical, and engaging motorcycle for commuting, touring, and spirited riding. Also appeals to DIY mechanics and enthusiasts.
Competitive Analysis
Competitors:
Suzuki V-Strom 650, Yamaha XT660Z Ténéré (in spirit), potentially some parallel-twin sportbikes like the Honda CBR500R (later models)
Key Features Of Vehicle
Versatility:
Designed to bridge the gap between sportbikes and adventure bikes, offering a comfortable riding position, practical utility, and sporty handling.
Engine Architecture:
Parallel-twin engine, known for its smooth power delivery and good fuel economy.
Key Features Of Manual
Detail Level:
Factory-level detail with hundreds of photos and illustrations for clear guidance.
Usability:
Written for both DIY enthusiasts and experienced mechanics, making complex procedures accessible.
📋 Manual Details
Coverage Areas
Primary Coverage:
2010-2011 Kawasaki Versys / Versys ABS
Page Count
Estimated Page Count:
High (typically 400-600+ for full workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, lubrication, cooling, fuel system, ignition system, exhaust system
Transmission:
Clutch, gearbox, shift mechanism, final drive (chain and sprockets)
Chassis:
Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear calipers, master cylinders, ABS system)
Electrical:
Wiring diagrams, battery, charging system, starting system, ignition system, lighting, instrumentation, sensors, ECU, ABS control unit
Bodywork:
Fairings, seat, fuel tank, fenders, luggage rack (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush, valve clearance checks
Troubleshooting:
Diagnostic procedures, common fault finding, error code interpretation (if applicable)
Repair:
Component disassembly, reassembly, component replacement, system diagnostics and repair
Technical Data:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive: Covers complete disassembly and reassembly of all major components, including engine, transmission, and suspension. Suitable for full rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable if digitally generated and not scanned image-only
Print Quality
Printability:
All pages printable
Binding Type
Binding For Download:
N/A (Digital Download)
Paper Type
Paper Type For Download:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Approx:
~72 hp @ 8,500 rpm (crank)
Torque Approx:
~45 lb-ft @ 7,000 rpm (crank)
Fuel System
Fuel Delivery:
Fuel Injection with 38mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane (Octane rating may vary by region)
Ignition
Ignition System:
Digital CDI
Cooling
Cooling System:
Liquid-cooled
Lubrication
Oil Type Spec:
SAE 10W-40 API SG, SH, SJ, SL, or SM; JASO MA or MA2 (verify specific manual recommendations)
Oil Capacity With Filter:
~3.4 US qt (3.2 L)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc
Features
Final Drive:
Sealed O-ring chain
Transmission Fluid
Fluid Type:
Refer to manual for specific gearbox oil (typically gear oil, NOT engine oil)
📐 Dimensions
Exterior
Length:
~83.1 in (2110 mm)
Width:
~32.1 in (815 mm)
Height:
~48.2 in (1225 mm)
Wheelbase:
~56.7 in (1440 mm)
Weights
Curb Weight Approx:
~447.5 lbs (203 kg) for ABS model
Fuel Capacity:
~5.0 US gal (19 L)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
160/60ZR17M/C (69W)
Front Wheel Type:
Cast aluminum
Rear Wheel Type:
Cast aluminum
🛡️ Safety Features
Ratings
ABS Availability:
Available as an option (Versys ABS model)
Active Features
Braking System Front:
Dual 300mm petal-style discs, dual-piston calipers
Braking System Rear:
Single 250mm petal-style disc, dual-piston caliper
Suspension Front:
41mm telescopic fork, adjustable preload
Suspension Rear:
Offset laydown single shock, adjustable preload and rebound damping
Passive Features
Lighting:
Dual headlamps, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature warning, neutral indicator, high beam indicator, turn signal indicators.
Driver Assistance
ABS:
Available on the ABS model, providing anti-lock braking for increased safety and control.
Connectivity
ECU Control:
Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (refer to manual for exact recommendation)
Engine Oil Filter Change:
Every 7,500 miles (12,000 km) or 12 months, or with every oil change
Valve Clearance Check:
Every 7,500 miles (12,000 km) or 12 months (initial check might be earlier)
Spark Plug Replacement:
Refer to manual; typically every 7,500-15,000 miles depending on plug type
Fluid Specifications
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene-glycol based coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 (verify manual for exact specification)
Fork Oil Type:
Showas suspension fluid SS-10 or equivalent SAE 10W fork oil (verify manual for precise weight and quantity)
Known Issues
Engine Reliability:
Generally considered reliable. Potential for clutch wear under hard use. Some riders report minor vibrations at certain RPMs.
Suspension Feel:
Stock suspension can feel basic for aggressive riding; aftermarket upgrades are common. The manual will detail adjustment procedures.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are crucial for longevity due to the chain drive.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for performance motorcycles, known for innovation and powerful engines across various categories.
Model Evolution
Versys Origin:
The Versys platform (derived from the ER-6 series) was introduced to cater to the growing middleweight sport-touring and 'supermoto-style' segment, offering a unique blend of characteristics.
Production
Manufacturing Location:
Likely Japan, but some models may be assembled in other Kawasaki facilities worldwide. Specifics for 2010-2011 should be confirmed.
🏆 Awards & Recognition
Recognitions
Market Reception:
Received positive reviews for its unique styling, sporty performance in a practical package, and affordability. Often praised as a great value proposition.
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