Segment:
Mid-size sedan, highlighting its hybrid powertrain for fuel efficiency and environmental consciousness.
Competitors:
Toyota Camry Hybrid, Honda Accord Hybrid, Nissan Altima Hybrid.
Hybrid Powertrain Benefit:
Designed for optimal fuel economy and reduced emissions, offering a smooth transition between electric and gasoline power.
Manual Benefit:
Empowers owners and technicians with the exact information used by dealership service departments, ensuring accurate and efficient repairs.
General Coverage:
Comprehensive A-Z service and repair for all 2010-2012 Ford Fusion Hybrid models.
Specific Systems:
Engine, powertrain control, hybrid system, transmission, chassis, electrical, body, climate control, safety systems, and more.
Documentation Type:
Includes diagnostics, repair, removal/installation, specifications, torque values, wiring diagrams, and maintenance schedules.
Estimated Pages:
Extensive (exact count not specified, but described as 'complete' and 'everything you will ever need').
Type:
Factory Service Manual / Repair Manual
Powertrain:
2.5L Duratec I4 Atkinson Cycle engine, electric motor, high-voltage battery system, power split device, hybrid system control module.
Transmission:
eCVT (Electronic Continuously Variable Transmission), including internal components, control systems, and fluid service.
Brakes:
Regenerative braking system, hydraulic brake system, ABS, Electronic Stability Control (ESC), brake fluid specifications.
Electrical:
12V electrical system, high-voltage power distribution, wiring schematics for all systems, multiplex communication (CAN bus), fuses, relays.
HVAC:
Air conditioning system, climate control, refrigerant type and charge, system diagnostics.
Suspension Steering:
Front McPherson strut, rear multi-link suspension, power steering system (electric or hydraulic assist), wheel alignment specifications.
Body Exterior Interior:
Body panels, doors, hood, trunk, glass, mirrors, interior trim, seats, safety restraint systems (airbags, seatbelts).
Maintenance:
Scheduled maintenance intervals, fluid checks and changes (engine oil, coolant, brake fluid, transmission fluid), filter replacements, battery maintenance.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, using diagnostic scan tools.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment.
Wiring:
Comprehensive wiring schematics for electrical systems, including power distribution, ground points, and connector pinouts.
Troubleshooting Hybrid Specific:
Detailed diagnostics for the hybrid system, including the high-voltage battery, electric motor, inverter, and power control module. Procedures for safely working with high-voltage components.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Engine Type:
2.5L Atkinson Cycle Inline 4-cylinder (Duratec HE Hybrid)
Engine Code:
Z (for hybrid variants)
Combined Horsepower:
Approximately 191 hp (142 kW) combined system output.
Gasoline Engine Horsepower:
153 hp @ 6000 rpm
Electric Motor Horsepower:
106 hp (88 kW)
Combined Torque:
Approximately 200 lb-ft (271 Nm) combined system torque.
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Battery Type:
Nickel-Metal Hydride (NiMH)
Battery Voltage:
275 Volts
NHTSA Overall Rating:
5-Star (for 2010-2012 models, generally strong ratings across categories).
IIHS Top Safety Pick:
Yes (typically received 'Good' ratings in IIHS crash tests during this period).
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (AdvanceTrac)
Traction Control:
Standard Traction Control
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags.
Seat Belts:
3-point seat belts with pretensioners and load limiters.
System Name:
Ford SYNC (early generations, depending on trim level).
Features:
Bluetooth connectivity, USB input, audio system controls, potentially navigation on higher trims.
Features:
Rearview camera (optional on some trims), Reverse Sensing System (optional).
Communication Protocol:
CAN (Controller Area Network) bus for vehicle-wide data communication.
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Tire Rotation:
Every 7,500 miles (12,000 km)
Cabin Air Filter:
Every 15,000-20,000 miles (24,000-32,000 km) or annually.
Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years (typically for Ford Gold Coolant).
Engine Oil Type:
SAE 5W-20 (API SN, SN Plus, or SP certified).
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change.
Coolant Type:
Ford Gold Coolant (or equivalent meeting specification WSS-M97B57-A2).
Brake Fluid Type:
DOT 3 (meeting specification WSS-M6C65-A1).
Hybrid Battery Degradation:
While generally reliable, like all hybrid batteries, some degradation may occur over time and mileage, potentially affecting fuel economy. The manual would detail diagnostic procedures for battery health.
Powertrain Control Module Software:
Occasional software updates may be available to improve hybrid system performance and efficiency. The manual would cover related diagnostic and update procedures.
HVAC Compressor Issues:
Some early models might experience HVAC compressor issues; the manual provides detailed diagnostics and repair for the AC system.
