Engine:
Complete engine disassembly, assembly, inspection, and tuning (including valve clearance, timing, etc.)
Fuel System:
Fuel injection system, injectors, fuel pump, throttle body, ECU diagnostics and calibration
Ignition System:
Ignition coils, spark plugs, timing control, troubleshooting ignition faults
Cooling System:
Radiator, hoses, thermostat, water pump, coolant specifications and replacement
Exhaust System:
Muffler, catalytic converter, headers, gaskets, mounting hardware
Transmission:
Gearbox internals, clutch assembly, shift mechanism, lubrication and maintenance
Drivetrain:
Final drive chain and sprockets, adjustment and replacement procedures
Frame And Body:
Frame inspection, fairings, seat, fuel tank, fenders, mounting points
Suspension Front:
Front forks, seals, springs, oil type and level, damping adjustments
Suspension Rear:
Rear shock absorber, linkage, preload and rebound adjustments
Brakes Front:
Brake calipers, master cylinder, brake lines, discs, pads, bleeding procedure
Brakes Rear:
Rear brake caliper, master cylinder, brake line, disc, pad, bleeding procedure
ABS System:
ABS unit, wheel speed sensors, hydraulic unit, diagnostic procedures specific to ABS
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, fuses, relays
Instruments And Controls:
Dashboard, speedometer, tachometer, switches, levers, cables
Wheels And Tires:
Wheel bearings, tire pressures, tire replacement, wheel balancing
Lighting System:
Headlight, taillight, brake light, turn signals, bulb types and replacement
Diagnostic Troubleshooting:
Fault finding procedures, error codes, common problems and solutions
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication
Troubleshooting:
Systematic diagnostic guides for various operational issues
Repair:
Detailed step-by-step instructions for component repair and replacement
Disassembly Assembly:
Comprehensive guides for taking apart and reassembling all major components
Adjustments:
Carburetor/throttle body synchronization, clutch, throttle cables, chain slack, idle speed
Installation:
Procedures for installing new or replacement parts
Torque Specifications:
Precise torque values for all critical fasteners
Special Tool Usage:
Identification and usage instructions for specialized service tools
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds
Diagnostic Level:
Advanced diagnostic procedures, including electrical system testing and fault code interpretation
Pictorial Support:
Detailed illustrations, exploded diagrams, and photos for all procedures
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1 (typical for this generation)
Horsepower:
Approximately 64 hp @ 8,000 rpm (specifications may vary slightly by region)
Torque:
Approximately 45 lb-ft @ 7,000 rpm (specifications may vary slightly by region)
Fuel Delivery:
Fuel Injection
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Oil Type Specification:
SAE 10W-40 API SG or SH, JASO MA approved (refer to manual for exact specification)
Oil Capacity With Filter:
Approximately 3.0 L (refer to manual for exact specification)
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months (refer to manual for exact schedule)
Valve Clearance Interval:
Every 24,000 km (15,000 miles) (refer to manual for exact schedule)
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after washing/rainy riding
Brake Fluid:
DOT 4 (refer to manual for exact specification and replacement interval)
Coolant:
Kawasaki Coolant (or equivalent ethylene glycol-based anti-freeze, 50% solution) (refer to manual for exact specification and capacity)
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings
Potential Faults:
Occasional fuel pump issues, ABS sensor faults if contaminated, general wear and tear on high-mileage units
