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Aprilia SXV RXV 450 550 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Model Variant: SXV 450 / RXV 450 / SXV 550 / RXV 550 Year: 2010 Codes Chassis Code: Often referred to...
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Type: Motorcycle
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Sku: 82339
Aprilia SXV RXV 450 550 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Model Variant:
SXV 450 / RXV 450 / SXV 550 / RXV 550
Year:
2010
Codes
Chassis Code:
Often referred to by engine size designation (e.g., VDB50 for SXV 550)
👋 Introduction
Market Position
Category:
High-performance dual-sport / supermoto motorcycles
Competitive Analysis
Competitors:
KTM EXC/SMC series, Husqvarna SMR/TE series, Husaberg FE/FS series.
Key Features
Engine Configuration:
V-twin engine, unique in its class for a dirt/supermoto bike, offering potent torque and a distinctive character.
Performance Orientation:
Designed for aggressive riding, track days, and off-road capability, blending street legality with performance.
Manual Value Proposition
Target Audience:
Enthusiast owners, independent repair shops, and experienced DIY mechanics working on Aprilia SXV/RXV models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Information
Page Count
Estimated Pages:
Approximately 400-500 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (standard for international service manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end repair, bottom-end assembly, valve clearance adjustment, fuel injection system, ignition system, cooling system, lubrication system.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, transmission fluid service.
Chassis:
Frame inspection and repair, suspension system (forks, rear shock), steering system, swingarm, linkage maintenance.
Brakes:
Front and rear brake system overhaul, caliper service, master cylinder service, brake line replacement, bleeding procedure, pad and rotor replacement.
Electrical:
Wiring diagrams, starter system, charging system, lighting system, ECU diagnostics, sensor testing, component identification.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EFI system troubleshooting.
Exhaust System:
Exhaust pipe inspection and replacement, muffler service.
Bodywork:
Fairing removal and installation, seat, fuel tank cover, fender service.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, chain adjustment, spark plug replacement, coolant flush.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical malfunctions.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Specifications:
Torque specifications for all fasteners, clearances, and tolerances.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and specifications required by professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely text-searchable if professionally digitized.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, four-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Bore Stroke 450:
72 mm x 54.4 mm
Bore Stroke 550:
80 mm x 54.4 mm
Compression Ratio:
Typically around 12.5:1 to 13.0:1 (specific value in manual)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 60-65 HP (specific dyno figures may vary)
Horsepower 550:
Approx. 70-75 HP (specific dyno figures may vary)
Torque 450:
Approx. 45-48 Nm
Torque 550:
Approx. 55-60 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Typically 46mm
Fuel Type:
Unleaded premium gasoline (95 RON or higher)
Ignition
Ignition System:
Digital electronic ignition
Cooling
Cooling System:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump with oil cooler
🔧 Transmission
Standard
Type:
6-speed sequential manual
Optional
Optional Transmissions:
N/A (Standard 6-speed manual)
Features
Clutch:
Hydraulically operated multi-plate wet clutch
Gear Ratios:
Specific ratios provided in the manual, crucial for performance tuning.
Final Drive:
Chain drive
Transmission Fluid:
Manual specifies SAE 75W-140 or similar high-quality gear oil for transmission.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1490-1500 mm (varies slightly by model variant)
Seat Height:
Approx. 900-910 mm
Ground Clearance:
Approx. 270-300 mm
Weights
Dry Weight 450:
Approx. 126-128 kg
Dry Weight 550:
Approx. 131-133 kg
Fuel Tank Capacity:
Approx. 7 liters
Wheels Tires
Front Wheel Size:
17 inch (Supermoto) / 21 inch (Enduro/SXV)
Rear Wheel Size:
17 inch (Supermoto) / 18 inch (Enduro/SXV)
Front Tire Size:
120/70-17 (SM) / 90/90-21 (Enduro)
Rear Tire Size:
160/60-17 (SM) / 140/80-18 (Enduro)
Bolt Pattern:
Standard spoke wheels, pattern specific to Aprilia hub designs.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by NCAP or similar automotive safety bodies. Focus is on rider protection through design).
Active Features
Braking System:
High-performance hydraulic disc brakes, front and rear. Often Brembo components.
Suspension Stability:
Adjustable suspension components (forks, rear shock) contribute to handling and stability.
Passive Features
Frame Construction:
Robust trellis or perimeter frame designed for torsional rigidity and impact resistance.
Rider Ergonomics:
Aggressive riding posture designed for control and rider input.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance-oriented motorcycle, not equipped with infotainment systems.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control typically found on this model variant).
Connectivity
Connectivity Features:
N/A
Engine Management
ECU Capabilities:
Engine Control Unit (ECU) manages fuel injection and ignition timing. The manual details diagnostic codes and parameter checks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, with specific intervals detailed in the manual. Frequent checks are recommended for high-performance engines.
Valve Clearance Check:
Every 6,000-10,000 km, a critical check for V-twin performance and longevity.
Spark Plug Replacement:
Check and clean every 5,000 km, replace as needed or per manual specification.
Air Filter Cleaning:
Frequent cleaning (every 1,000-2,000 km) especially if used off-road, or as per manual. Replacement intervals also specified.
Fluid Specifications
Engine Oil:
Specific motorcycle-specific synthetic oil, typically 10W-40 or 10W-50, meeting JASO MA standards. Manual will list exact Aprilia-approved grades.
Engine Oil Capacity:
Approx. 1.5 - 1.7 liters (check manual for exact amount with/without filter change).
Coolant:
Ethylene glycol based coolant mixed with distilled water (50/50 ratio recommended). Manual specifies Aprilia recommended coolant.
Brake Fluid:
DOT 4 or DOT 5.1 synthetic brake fluid (check manual for specific recommendation for front/rear).
Known Issues
Engine Vibration:
V-twin engines can exhibit higher vibration levels; the manual will address potential sources and balancing.
Overheating Potential:
Given the performance, proper cooling system maintenance is critical. Manual details checks and flushing procedures.
Electrical Gremlins:
Like many performance bikes of this era, electrical systems require diligence. Manual's wiring diagrams and diagnostic sections are essential.
Cam Chain Tensioner:
The manual will provide inspection and replacement procedures for cam chain tensioners, a common maintenance item for V-twins.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, particularly in off-road and sportbike segments.
Model Evolution
V Twin Offroad Concept:
The SXV/RXV line represented a bold move into the V-twin powered dual-sport and supermoto category, combining the excitement of a V-twin engine with the agility of a dirt bike chassis.
Previous Generations:
The 2010 models represent a continuation and refinement of the V-twin platform introduced in earlier years (e.g., 2006 onwards).
Production
Manufacturing Location:
Italy
Production Period:
The SXV/RXV V-twin models were produced from the mid-2000s through to the early 2010s, with the 2010 model year being a significant iteration.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2010 models are not widely publicized, the SXV/RXV line was highly regarded for its innovative V-twin engine in a supermoto/dual-sport platform and its exceptional performance characteristics, often praised in motorcycle enthusiast media.
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