2010 Arctic Cat 400 550 650 700 TRV FIS TBX Thundercat 1000 Mud Pro Cruiser Service Repair Workshop Manual

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This manual covers the 400, 550, 650, 700, TRV, FIS, TBX, Thundercat 1000, Mud Pro, and Cruiser All-Terrain Vehicles (ATVs) manufactured in 2010. ATVs are known for their versatility, robust...

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Type: Atv

Vendor:

Sku: 88429

Tags: 1000 2010 400 550 550 Series 650 700 Arctic Cat ATV Cruiser FIS Mud Pro Powersports TBX Thundercat TRV

Product variants

Description

This manual covers the 400, 550, 650, 700, TRV, FIS, TBX, Thundercat 1000, Mud Pro, and Cruiser All-Terrain Vehicles (ATVs) manufactured in 2010. ATVs are known for their versatility, robust chassis, and capable powertrains, offering a range of models designed for utility, sport, and passenger-carrying applications. The brand has a heritage rooted in powersports, with a focus on delivering reliable and high-performing off-road vehicles. This comprehensive service repair workshop manual provides essential information for the maintenance, diagnosis, and repair of your ATV. It details procedures for engine service, fuel and electrical systems, drivetrain, braking, suspension, and chassis. The manual includes routine maintenance schedules, troubleshooting guides, step-by-step repair instructions, and technical specifications to assist owners and technicians in keeping the vehicle in optimal condition.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400, 550, 650, 700, TRV, FIS, TBX, Thundercat 1000, Mud Pro, Cruiser

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Market Segment:

Utility ATV, Recreational ATV

Competitive Analysis

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force

Key Features

Vehicle Strengths:

Versatility across various models (utility, sport, touring), robust chassis, capable powertrains

Manual Benefit:

Empowers DIY owners and professional technicians with comprehensive repair and maintenance knowledge.

📋 Manual Details

Coverage Areas

Covered Models:

Arctic Cat 400, 550, 650, 700, TRV, FIS, TBX, Thundercat 1000, Mud Pro, Cruiser

Covered Years:

Page Count

Page Count:

Not Specified (Digital Download)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download (potentially zipped)

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, diagnostics, tuning, component replacement (pistons, rings, valves, crankshaft, camshafts, timing systems)

Fuel System:

Carburetor/Fuel Injection system diagnostics, cleaning, adjustment, fuel pump, fuel filter replacement

Drivetrain Transmission:

Automatic Transmission (CVT), differential service, driveshaft inspection and repair, AWD system maintenance

Electrical System:

Ignition system, charging system (stator, rectifier, battery), starting system (starter motor, solenoid), lighting, wiring diagrams, sensor diagnostics

Braking System:

Hydraulic brake system service, caliper overhaul, brake pad and rotor replacement, bleeding procedures

Suspension Steering:

Front and rear suspension component inspection and replacement (shocks, A-arms, bushings), steering system maintenance, alignment procedures

Chassis Frame:

Frame inspection, welding repairs (if applicable), component mounting and alignment

Bodywork Plastics:

Panel removal and installation, fender repairs, accessory mounting

Cooling System:

Radiator service, coolant flush and replacement, thermostat replacement, fan operation

Exhaust System:

Muffler and pipe inspection and replacement

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, spark plug replacement, air filter cleaning/replacement

Troubleshooting:

Diagnostic flowcharts, symptom-based problem solving for various systems

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair across all major systems

Rebuild Instructions:

Detailed guides for engine and transmission rebuilds

Assembly Disassembly:

Comprehensive guides for taking apart and reassembling various components and the entire vehicle

Technical Depth

Depth Level:

Comprehensive (covering basic to advanced repair and diagnostics)

Diagnostic Tools:

Information on using common diagnostic tools and interpreting fault codes (if applicable to the model year)

Special Tools:

Identification and usage of specialized tools required for specific procedures

📊 Manual Specifications

File Format

File Format:

Readability:

Searchable text and zoomable illustrations/diagrams

Print Quality

Printability:

Printable on any computer and printer

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Single Cylinder (varies by model)

Engine Displacement:

Approx. 400cc to 1000cc (varies by model designation: 400, 550, 650, 700, 1000)

Performance

Horsepower:

Varies significantly by model (e.g., 400 models typically 25-30 HP, 1000 models 60+ HP)

Torque:

Varies significantly by model

Fuel System

Fuel Delivery:

Carbureted or Electronic Fuel Injection (EFI) depending on specific model variant

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with high/low range and reverse

Optional

Drive Modes:

2WD / 4WD (with electronic on-demand) on most models

Features

Clutch Type:

CVT clutch system (primary and secondary)

📐 Dimensions

Exterior

Length:

Varies by model (e.g., TRV models are longer for two-up seating)

Width:

Varies by model

Height:

Varies by model

Weights

Dry Weight:

Varies significantly by model (e.g., 400 models ~600 lbs, 1000 models ~700+ lbs)

Towing Capacity:

Typically 1000-1500 lbs depending on model

Ground Clearance:

Varies by model, typically 10-12 inches

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adherence to ANSI standards for ATVs

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear

Engine Braking:

CVT provides engine braking effect

Passive Features

Rollover Protection:

N/A (standard ATV design, ROPS not typically included unless specified for specific utility models)

Lighting:

Headlights, taillight/brake light

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination display with speed, RPM, fuel level, odometer, trip meter, 4WD indicator.

Driver Assistance

Efi System:

Electronic Fuel Injection (on applicable models) provides optimized fuel delivery and performance.

Connectivity

Accessory Ports:

Typically includes DC power outlets for accessories.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100 hours or annually, refer to manual for exact interval.

Air Filter Service:

Frequent inspection, cleaning or replacement based on operating conditions.

Spark Plug Replacement:

Refer to manual, typically every 1-2 years or specified hours.

Fluid Specifications

Engine Oil Type:

SAE 5W-50 Synthetic Motorcycle/ATV Oil (check specific model for exact viscosity and API classification)

Transmission Fluid Type:

CVT specific fluid or specified gear oil for differentials, consult manual.

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water.

Known Issues

Cvtcasing Wear:

Potential for wear in CVT housing/bushings with heavy use, especially if maintenance is neglected.

Electrical Connections:

Corrosion or loose connections in wiring harnesses can cause intermittent electrical issues.

Suspension Bushings:

Bushings can wear over time, leading to looseness and noise in the suspension.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Arctic Cat is an American brand, historically known for snowmobiles and expanding into ATVs and UTVs.

Model Evolution

Development Focus:

Arctic Cat's ATV line evolved to include a wide range of models catering to utility, sport, and passenger-carrying (TRV) segments.

Production

Manufacturing Location:

Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Arctic Cat ATVs are generally well-regarded for their robust performance and utility features in their respective classes.