Arctic Cat DVX 90 ATV 2010 Service Repair Manual

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The DVX 90, a sport/recreational ATV model from 2010, is designed as an entry-level off-road vehicle for young riders and beginners. Known for its ease of operation and durable components,...

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Type: Atv

Vendor:

Sku: 90161

Tags: 2010 Arctic Cat ATV DVX 90 Misc Powersports

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Description

The DVX 90, a sport/recreational ATV model from 2010, is designed as an entry-level off-road vehicle for young riders and beginners. Known for its ease of operation and durable components, it offers a reliable platform for recreational trail riding. This youth ATV is built to provide a safe and enjoyable introduction to the world of off-roading, incorporating features like an adjustable throttle limiter for parental control and a standard flag mount for increased visibility. Its design emphasizes user-friendliness, making it a popular choice for families introducing their children to ATV adventures. This comprehensive Service and Repair Manual provides detailed guidance for the DVX 90 ATV, covering all essential aspects of maintenance and repair. Within its pages, you will find in-depth information on engine assembly and tuning, fuel system servicing, ignition system diagnostics, and transmission maintenance, including CVT belt replacement. The manual also details procedures for the drivetrain, suspension, braking system, steering, and electrical system, along with frame and body component work. It includes routine maintenance schedules, troubleshooting guides, disassembly and assembly instructions, rebuild procedures, and specific adjustment parameters, making it an invaluable resource for owners and technicians aiming to keep the 2010 DVX 90 in optimal condition.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

DVX 90

Year:

Product Type:

Service Repair Manual

Codes

Oem Part Number Reference:

Refer to specific sections within the manual for OEM part number cross-references.

👋 Introduction

Market Position

Category:

Youth ATV / Entry-Level Off-Road Vehicle

Target Demographic:

Young riders, beginners, recreational trail riding.

Competitive Analysis

Competitors:

Honda TRX90X, Suzuki LT-Z90, Yamaha YFZ90 (previous models), Polaris Outlaw 90.

Key Features

Atv Type:

Sport/Recreational ATV

Ease Of Use:

Designed for ease of operation and maintenance for younger riders.

Durability:

Built with durable components for off-road use.

📋 Manual Details

Coverage Areas

Primary Coverage:

Arctic Cat DVX 90 ATV

Specific Model Years:

Page Count

Estimated Page Count:

Varies based on specific publication, typically 200-400 pages for comprehensive ATV service manuals.

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

File Format

File Type:

Searchability:

Text-searchable PDF allowing quick access to information.

Print Quality

Quality:

High-resolution, printable pages with clear diagrams and legible text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Engine assembly, disassembly, inspection, repair, tuning, and component diagnostics (e.g., cylinder head, piston, crankshaft, valve train).

Fuel System:

Carburetor troubleshooting and adjustment, fuel pump, fuel lines, fuel tank maintenance.

Ignition System:

CDI unit, ignition coil, spark plug specifications, timing.

Exhaust System:

Muffler, exhaust pipe inspection and replacement.

Transmission:

CVT (Continuously Variable Transmission) system, clutch inspection, belt replacement, variator maintenance.

Drivetrain:

Final drive, axle inspection, chain tension adjustment (if applicable), sprocket wear.

Suspension:

Front and rear suspension components, shock absorber adjustment and replacement, ball joints, tie rods.

Brakes:

Brake system diagnosis, hydraulic lines, brake calipers, brake pads, brake fluid specifications, bleeding procedure.

Steering:

Steering column, handlebars, steering linkage, tie rod ends.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, switches.

Frame And Body:

Frame inspection, body panel removal and installation, seat, fenders, rack components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain lubrication, air filter cleaning/replacement, brake adjustments.

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical failures.

Disassembly And Assembly:

Step-by-step instructions for disassembling and reassembling major components and systems.

Rebuild Procedures:

Detailed guidance for rebuilding engine, transmission, and other key mechanical assemblies.

Adjustment Procedures:

Carburetor tuning, chain slack, brake lever free play, suspension preload.

Technical Depth

Depth:

Comprehensive repair and diagnostic information suitable for both DIY enthusiasts and professional mechanics.

Diagnostic Charts:

Inclusion of fault-finding charts and troubleshooting trees to systematically diagnose issues.

Torque Specifications:

Precise torque values for all critical fasteners and assembly points.

Clearances And Tolerances:

Specific measurements for component clearances and tolerances crucial for proper assembly and performance.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air-cooled

Engine Displacement:

Bore X Stroke:

Refer to manual for exact specifications.

Valve Configuration:

SOHC (Single Overhead Cam)

Performance

Horsepower:

Approx. 6.5 HP @ 7000 RPM (estimated, consult manual for exact figures)

Torque:

Refer to manual for exact specifications.

Fuel System

Fuel Delivery:

Carbureted (likely Keihin or similar single barrel)

Fuel Type:

Unleaded gasoline

Carburetor Model:

Refer to manual for specific carburetor model and tuning specifications.

Lubrication

Oil Type:

SAE 10W-40 API SG or higher motorcycle-specific oil (verify in manual).

Oil Capacity:

Refer to manual for exact capacity (typically around 1 liter).

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Drive System:

2WD (Two-Wheel Drive)

Gear Reduction:

Refer to manual for specific gear ratios.

Features

Clutch Type:

Automatic centrifugal clutch

Belt Maintenance:

CVT belt inspection, adjustment, and replacement procedures covered.

📐 Dimensions

Exterior

Length:

Refer to manual for precise dimensions.

Width:

Refer to manual for precise dimensions.

Height:

Refer to manual for precise dimensions.

Wheelbase:

Refer to manual for precise dimensions.

Weights

Dry Weight:

Refer to manual for precise weight.

Ground Clearance:

Refer to manual for precise ground clearance.

Cargo

Racks:

Front and rear cargo racks (capacity specifications in manual).

🛡️ Safety Features

Ratings

Safety Standards:

Complies with ANSI standards for youth ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Throttle Limiter:

Adjustable throttle limiter for parental control.

Passive Features

Flag Mount:

Standard flag mount for increased visibility.

Safety Training Recommendation:

Manual strongly emphasizes safety training and responsible riding practices.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer/odometer may be optional or a simple display).

Driver Assistance

Features:

Adjustable throttle limiter for safety.

Connectivity

Features:

N/A (No digital connectivity features expected on this model).

🔧 Maintenance

Service Intervals

Initial Service:

Break-in service typically recommended at 500 miles or 6 months (verify in manual).

Engine Oil Change:

Every 100 hours or annually (verify in manual).

Air Filter Cleaning:

Inspect every 25 hours, clean/replace as needed, or every 50 hours/annually.

Spark Plug Check:

Inspect every 100 hours or annually.

Cv Belt Inspection:

Inspect every 50 hours or annually.

Brake Fluid Flush:

Every 2 years or as recommended by manual.

Fluid Specifications

Engine Oil Grade:

SAE 10W-40 API SG (or higher) motorcycle specific.

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual).

Gear Oil Type:

Refer to manual for specific final drive gear oil specification.

Known Issues

Common Wear Items:

CVT belts, brake pads, tires, wheel bearings, and bushings are common wear items requiring regular inspection.

Carburetor Clogging:

Can occur with infrequent use or stale fuel; manual provides cleaning and adjustment procedures.

Throttle Cable Adjustment:

May require periodic adjustment for smooth operation.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat (Textron Specialized Vehicles)

Heritage Focus:

Long history in snowmobiles and ATVs, known for performance and off-road capabilities.

Model Evolution

Dvx Series:

Part of Arctic Cat's DVX line of sport ATVs, often sharing chassis components with Suzuki models due to past collaborations.

Youth Atv Market:

Arctic Cat has consistently offered youth-oriented ATVs to cater to the younger generation of riders.

Production

Production Period:

The DVX 90 was produced for several years, with 2010 being a specific model year covered by this manual.

Manufacturing Location:

Likely manufactured in the USA or through an OEM partnership (e.g., with Suzuki's manufacturing facilities for this class of ATV).

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards for the 2010 DVX 90 are not widely documented, but the model was recognized as a solid entry-level youth ATV in its class.